Tradvolt — SOP / Process Library
Verdict: 8-step SOP — apply for every LFP FCL shipment on CN→CO. Owner: Tradvolt QC Desk. Horizon: effective 2026-09-21, no sunset. Evidence date: 2026-09-21 (standards and source URLs accessed on this date). Limitation: this SOP is informational; it does not constitute legal, customs or engineering advice and does not replace the current edition of any cited standard or the buyer contract.
| Question | Answer |
|---|---|
| Equipment family covered | LFP cells (e.g. EVE LF280K, public datasheet Rev. model assumption — to be verified), modules and BESS cabinets (e.g. Sungrow ST2752UX liquid-cooled container, 2752 kWh / 1500 V DC, manual Rev. model assumption — to be verified) |
| Inspection location | CN factory/warehouse loading site before seal-up |
| Inspection horizon | ~3.5 working days end-to-end (document pre-check → loading → report issue) |
| Output | Signed CLI report (PDF) archived in Tradvolt TMS for 7 years |
| Limitation | HS classification and duty rates placeholder; binding ruling not provided by Tradvolt |
This SOP defines the repeatable sequence Tradvolt QC inspectors follow when performing a pre-shipment Container Loading Inspection (CLI) on lithium battery cargo moving from the People's Republic of China to the Republic of Colombia. The objective is to verify that product quality, packing, marking, documentation and container condition satisfy the buyer's purchase order, applicable dangerous-goods regulations and ICC Incoterms 2020 obligations before the seal is applied.
| # | Action | Owner | Input | Output | Done-when |
|---|---|---|---|---|---|
| 1 | Open CLI ticket, confirm PO and lock date | QC dispatcher | Work order, PO, booking | TMS ticket | Status = scheduled |
| 2 | Verify UN 38.3 summary, MSDS, CE/UL marks and OEM datasheet (model + Rev.) | QC inspector | UN 38.3, MSDS, OEM docs | CLI-01 | All rows ✓; miss = hold |
| 3 | Carton sampling, ISO 2859-1 General Level II, AQL 1.0 / 4.0 | QC inspector | Packing list | Sampling sheet + photos | Sample size per table; non-conforming ≤ AQL |
| 4 | Electrical/thermal/gas spot checks on samples (PPE) | QC inspector | Clamp meter, IR thermometer, optional PID/thermal camera | CLI-02 log | V/IR/T within OEM datasheet limits; no abnormal VOC/H₂/CO |
| 5 | Empty container walkthrough + reefer pre-cool ≤ 25 °C | QC inspector | Container (CSC valid), EMS | CLI-03 | Clean, dry, odour-free; T-bar intact |
| 6 | Load, brace, lash, photograph each layer | QC + loader | Load plan, dunnage, lashings | CLI-04 photos | Plan followed; lashings torqued |
| 7 | Apply ISO 17712 seals; record numbers | QC inspector | High-security bolt seal | CLI-05 | Seal #s logged + photographed |
| 8 | Issue final CLI report; archive in TMS 7 y | QC lead | CLI-01…CLI-05 | Signed CLI report | Uploaded to TMS |
| Tool | Specification | Calibration evidence |
|---|---|---|
| Digital clamp meter | DC V ±0.5 %; mΩ 1 mΩ | Valid cal cert |
| IR thermometer | −30 to 650 °C, adjustable emissivity, laser aim | Valid cal cert |
| Thermal camera | NETD ≤ 0.1 °C; −20 to 650 °C | Valid cal cert |
| PID VOC detector | Drift mode; lamp cleaning logged | Zero-gas check on day-of-use |
| Photoionisation sensor | 0–10 000 ppm isobutylene-equiv. | Span on day-of-use |
Carton-level sampling uses ISO 2859-1 General Level II with two parallel AQLs: AQL 1.0 for critical defects (D-reading mismatch, missing/illegible marking, polarity reverse) and AQL 4.0 for major defects (visible dent beyond spec, scuff exposing cells, label torn). Sample sizes for typical container lots fall into the ranges below; the exact accept/reject numbers must be read from the current ISO 2859-1 edition.
| Lot size (cartons) | Sample (Level II) | Accept / Reject — AQL 1.0 | Accept / Reject — AQL 4.0 |
|---|---|---|---|
| 26–50 | 8 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
| 51–90 | 13 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
| 91–150 | 20 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
| 151–280 | 32 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
| 281–500 | 50 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
| 501–1 200 | 80 | per ISO 2859-1 (refer) | per ISO 2859-1 (refer) |
[Claim | Src: ISO 2859-1 | URL: https://www.iso.org/search.html?q=2859 | accessed 2026-09-21 | cite ISO number+title+year in text]
Spot checks on sampled modules only — never on energised strings. Only trained, PPE-equipped inspectors may open the BMS enclosure to land a probe on a low-voltage test point. Values must fall within the OEM-published limits on the cell/module/BMS datasheet; limits below are indicative ranges, not hard-coded acceptance numbers.
| Parameter | Indicative acceptable range | Reference |
|---|---|---|
| Open-circuit voltage vs. SOC | Within ±50 mV of datasheet curve | OEM Datasheet |
| Internal resistance (1 kHz) | Within datasheet mΩ band | OEM Datasheet |
| Surface temperature at rest | ≤ ambient + 5 °C after 1 h soak | OEM Datasheet |
| Cell-to-pack voltage delta | ≤ 30 mV (indicative) | OEM Datasheet |
[Claim | Src: OEM Datasheet | per-SKU | accessed 2026-09-21 | example EVE LF280K datasheet Rev. model assumption — to be verified; Sungrow ST2752UX manual Rev. model assumption — to be verified]
For LFP modules in ISO 20′/40′ GP containers, Tradvolt recommends refrigerated (reefer) transport with the unit on climate-control mode and the controller set to keep cargo-space air ≤ 25 °C throughout the voyage. The reefer setpoint is established at the load site and recorded in CLI-03.
| Check | Acceptance criterion |
|---|---|
| CSC plate | Valid, not expired, matches container ID |
| Floor integrity | No holes, standing water or oil staining |
| Sidewalls/roof | No through-going damage; no chemical residue |
| T-bar and lashing rails | All present and structurally sound |
| Door seals | Continuous, intact, no daylight visible |
| Pre-cool setpoint | ≤ 25 °C recorded before first pallet in |
| Odour screen | No solvent/chemical smell pre-load |
[Claim | Src: FIATA eFBL platform | URL: https://www.efbl.fiata.org/ | accessed 2026-09-21]
The warehouse builds a load plan referencing OEM carton dimensions and the container's internal dimensions, keeping the centre of gravity inside the longitudinal and transverse limits. Lashing and bracing follow the carrier's published rules and the FIATA cargo-securing guidance. Every layer is photographed before the next is set down.
| Element | Method | Evidence |
|---|---|---|
| Base layer | Dunnage, friction mat, corner protectors | Layer-1 photo |
| Stacking | No dome past carton limit; no pyramid | Layer-N photos |
| Lashings | Polyester strapping or chains per carrier | Lashing detail photo |
| Top-off | Anti-slip sheet; vacuum bags if prescribed | Top-off photo |
| Reefer probe + data logger | One temperature probe inside cargo space | Probe placement photo |
[Claim | Src: FIATA | URL: https://fiata.org/ | accessed 2026-09-21]
The container is sealed with ISO 17712-compliant high-security bolt seals. Seal numbers are recorded on the inspection report, seal register, Tradvolt TMS, and commercial documents. Any seal replacement before B/L handover requires a written statement countersigned by carrier and shipper.
| Defect class | Trigger | Action |
|---|---|---|
| Critical | Marking illegible, polarity reverse, broken BMS fuse | Lot on hold; photo; NCR within 24 h |
| Major | Dent exceeding datasheet, scuff exposing cells | Hold affected pallets; sort; record disposition |
| Minor | Cosmetic blemish, label misalignment | Log; do not block lot |
[Claim | Src: ISO 2859-1 | URL: https://www.iso.org/search.html?q=2859 | accessed 2026-09-21 | cite ISO number+title+year in text]
| Phase | Indicative duration | Depends on |
|---|---|---|
| Document pre-check (CLI-01) | 0.5 day | Booking + MSDS available |
| Carton sampling + measurements | 1.0 day | Lot complete; PPE available |
| Container walkthrough + pre-cool | 0.5 day | Empty container on site; reefer powered |
| Loading, lashing, sealing | 1.0 day | Load plan approved; lashings on site |
| Report issue + archiving | 0.5 day | All CLI-0x forms complete |
| Total | ~3.5 working days | Carrier cut-off not in scope |
Indicative only; final figures confirmed in the returned offer. USD net of taxes unless stated. No rate published as a fixed price on this page.
| Cost slot | Indicator | Note |
|---|---|---|
| Inspector man-day (Shanghai/Shenzhen/Ningbo/Qingdao) | indicative | Final in offer, 48 h RFQ |
| Reefer pre-cool energy surcharge | indicative | Recharged at terminal; cost net |
| ISO 17712 high-security seal | indicative | Per seal, billed as consumed |
| Third-party re-inspection (buyer-mandated) | UNCERTAIN | Pass-through, on request |
| Re-issue fee for amended CLI report | UNCERTAIN | Only if buyer request beyond SOP |
| Item | Value |
|---|---|
| Indicative HS (lithium-ion accumulators) | 8507.60 — verify against official nomenclature |
| Indicative HS (cabinets/racks with control) | 8537.10 — verify against official nomenclature |
| Duty rate, CN export side | PENDING — lookup via GACC |
| Duty rate, CO import side (arancel) | PENDING — lookup via DIAN |
| VAT / IVA rate, Colombia | PENDING — lookup via DIAN schedule |
| FTA preference (if any) | PENDING — lookup; not assumed |
| Incoterms 2020 — sale basis | FOB / CIF / DDP selectable; EoR defined per term (see ICC Incoterms 2020) |
CLI-01-paperwork-checklist.pdfCLI-02-measurement-log.xlsxCLI-03-container-form.pdfCLI-04-load-photos/ (per-layer)CLI-05-seal-record.pdfUN38.3-test-summary.pdfMSDS-LFP-rev<n>.pdfOEM-datasheet-<SKU>.pdf (model + Rev. recorded per SKU)Commercial-Invoice.pdfPacking-List.pdfBill-of-Lading-draft.pdfISO-2859-1-AQL-table.pdfContainer-photos-empty/Seal-photos/For pricing tailored to your SKU mix, container type and ship-from factory, send the dossier to Tradvolt QC. A trade expert replies within 48 hours with firm scope and cost slots converted to a final line-item quote.
Request Quote — replies in 48h
UN Manual of Tests and Criteria (UN 38.3) — unece.org — accessed 2026-09-21 (canonical UN page, bot-walled).
IEC 62133-2 — IEC Webstore publication 70017 — accessed 2026-09-21.
IEC 62619 — IEC Webstore publication 64073 — accessed 2026-09-21.
IEC 63056 — IEC Webstore publication 29224 — accessed 2026-09-21.
UL 1973 — UL 1973 standard page — accessed 2026-09-21.
ISO 2859-1 — ISO search — accessed 2026-09-21 (cite ISO number+title+year in text).
IATA DGR 67th — IATA DGR programme — accessed 2026-09-21.
ICAO TI — ICAO Dangerous Goods — accessed 2026-09-21.
ICC Incoterms 2020 — ICC Incoterms 2020 — accessed 2026-09-21.
FIATA — fiata.org / eFBL — accessed 2026-09-21.
GACC — english.customs.gov.cn — accessed 2026-09-21.
DIAN — dian.gov.co — accessed 2026-09-21.
OEM datasheets/manuals — vary by SKU; model + Rev. recorded per CLI-01. Examples: EVE LF280K datasheet Rev. (model assumption — to be verified); Sungrow ST2752UX manual Rev. (model assumption — to be verified) — accessed 2026-09-21.