Audience: B2B procurement / fleet-facility managers (AU). Equipment family: Huawei FusionCharge 40 kW DC dispenser (model FusionCharge, public datasheet via Huawei Enterprise AU product page) with a Sungrow IDC30E/IDC40E-class shared 40 kW stack architecture; CCS-2 connector per IEC 62196-2. Horizon: 8 years. Evidence date: model run 2024-09-01. Limitation: figures are deterministic outputs from the tradvolt scenario TCO model under the bounded assumptions listed in §2; they are not a forecast of vendor pricing.

40-Port EVSE Logistics Hub: Australia Use-Case & TCO (r9)

Verdict (computed by scenario model)

NPV = -1,061,372 AUD over an 8-year horizon at an 8.00% discount rate. Discounted payback = none. Simple payback = none. The EV fleet achieves 0.2464 AUD/km against an ICE comparator at 0.3410 AUD/km, a per-km saving of 0.0946 AUD and 1,211,300 AUD over the horizon — but only because the EV comparator in the model also attracts upfront capex, diesel, and maintenance. Standalone on the hub cash-flows, the NPV is negative and the project does not pay back within 8 years on the modelled demand-charge and tariff stack.

Decision summary (model outputs)
MetricValueReading
NPV (AUD)-1,061,372.47Negative over 8 yrs
IRR-0.1522Below hurdle
Simple payback—Not reached in horizon
Discounted payback—Not reached in horizon
TCO per km — EV (AUD/km)0.2464Lower than ICE
TCO per km — ICE (AUD/km)0.3410Comparator
Savings per km (AUD/km)0.0946EV advantage
Savings over horizon (AUD)1,211,300.00EV-vs-ICE only

Procurement reading: do not treat the hub as a standalone revenue project on these inputs. Treat it as an enabler whose economics depend on displacing the modelled ICE comparator's diesel, maintenance and capex lines.

1. Scope

This page models a 40-port DC fast-charging hub co-located with an Australian road-freight logistics depot, sized for mixed-fleet duty (last-mile vans + heavy-duty short-haul tractors). The hub is grid-connected at 415 V three-phase with a 2 MVA service upgrade. Behind-the-meter solar and storage are out of scope. Equipment basis: Huawei FusionCharge 40 kW DC dispenser (dual CCS-2, OCPP 2.0.1-capable) backed by a Sungrow IDC30E/IDC40E-class shared 40 kW power module architecture; certification scope per §7.

2. Inputs (sources or bounded assumptions)

Input table — every row has a retrievable artefact or is flagged as a named assumption
#InputValueUnitSource / assumption
1Dispenser unit cost (Huawei FusionCharge 40 kW DC, dual CCS-2)18,500AUD/unitModel assumption: mid-point of ARENA, Australian EV Charging Infrastructure Insights (ARENA, July 2023), AU$15–22k band, adjusted for AU import duty and freight (see §7 duty row)
2Power module + cabinet (Sungrow IDC40E shared 40 kW stack)9,800AUD/portModel assumption: ARENA 2023 Insights mid-bracket for 40 kW shared architecture
3Site civil works (trenching, bollards, canopy)220,000AUD/siteModel assumption: tradvolt 2024-Q2 site-works reference dataset, AU eastern seaboard logistics site; document on file with model
4Switchboard + 2 MVA LV service-augmentation contribution165,000AUD/siteModel assumption: Ausgrid Augmentation contributions schedule and Endeavour Energy Augmentation charges, 2024 published bands (DNSP-published)
5Network backend / OCPP middleware (one-off)38,500AUDModel assumption: OCPP-compliant vendor configuration; standard reference OCPP 2.0.1 specification (Open Charge Alliance)
6Commissioning + signage + load test14,000AUDModel assumption: tradvolt 2024-Q2 commissioning line item; document on file with model
7Annual O&M per port1,150AUD/port-yrARENA, Australian EV Charging Infrastructure Insights (July 2023), O&M band midpoint
8Network/data per port per year240AUD/port-yrModel assumption: tradvolt 2024 aggregator reference tariff; document on file with model
9Electricity tariff (blended commercial demand)0.295AUD/kWhAER, Small/Medium Business offer benchmark, NSW/QLD 2024 weighted midpoint
10Demand charge (capacity)32.40AUD/kVA-monthAER, Network tariff reports & DGU benchmark, 2024 weighted
11Average session energy draw (BASE / PEAK)120 / 205kWhModel assumption: tradvolt 2024-H1 fleet duty survey (n=14 depots); document on file with model
12Sessions per port per day (BASE / PEAK)1.0 / 1.0sessionsModel assumption: tradvolt 2024-H1 fleet duty survey (n=14 depots); document on file with model
13Charging revenue (wholesale pass-through)0.42AUD/kWhModel assumption: tradvolt 2024 reference CP contract mid; document on file with model
14Discount rate8.0% p.a.Model assumption: tradvolt hurdle rate, 8-year fleet-hub horizon (sensitivity below)
15Analysis horizon8yearsModel assumption: tradvolt fleet-hub horizon convention
16Working days per year350daysModel assumption: tradvolt fleet-hub horizon convention

2.1 Bounded model assumptions (not source-cited)

Defaults the draft did not state; flagged explicitly
Assumption keyValueNote
opex.escalation_pct2.0% p.a.Real-terms escalation applied to non-energy opex lines; energy line re-priced at input tariff
residual_value.amount0 AUDConservative; zero terminal value credited
residual_value.year8End of horizon
asset.ev_fleet.km_per_year160,000Hub-aggregated km
asset.ev_fleet.kwh_per_km1.10Van + short-haul mix
asset.ev_fleet.diesel_l_per_km0.32ICE comparator
asset.ev_fleet.diesel_per_l1.85 AUDReal 2024 ex-fuel-tax, NSW/QLD weighted
asset.ev_fleet.maint_ev_per_km0.045 AUDScheduled service + tyres
asset.ev_fleet.maint_ice_per_km0.110 AUDScheduled service + DPF + tyres
asset.ev_fleet.ice_capex_per_vehicle95,000 AUDComparator capital cost per ICE unit

3. CapEx build-up

CapEx = (40 × Dispenser) + (40 × Power-module) + Civil + Service-upgrade + Backend + Commissioning.

Year-0 cash outflow in the model = 1,569,500.00 AUD (see TCO summary and cash-flow table, which are computed).

4. Computed TCO summary (model output)

TCO summary
MetricValue
CurrencyAUD
Horizon (years)8
Discount rate8.00 %
Total undiscounted cost (AUD)2,046,713.08
Total discounted cost / PV of costs (AUD)1,909,576.37
Total undiscounted benefit (AUD)1,180,800.00
Total discounted benefit (AUD)848,203.91
NPV (AUD)-1,061,372.47
IRR-0.1522
Simple payback (year)—
Discounted payback (year)—
TCO per km — EV (AUD/km)0.2464
TCO per km — ICE (AUD/km)0.3410
Savings per km (AUD/km)0.0946
Savings over horizon (AUD)1,211,300.00

5. Year-by-year cash flow (model output)

Year-by-year cash flow
YearCost (AUD)Benefit (AUD)Net (AUD)Discount factorDiscounted net (AUD)Energy (kWh)
01,569,500.000.0000-1,569,500.001.00-1,569,500.000.0000
155,600.00147,600.0092,000.000.925985,185.190.0000
256,712.00147,600.0090,888.000.857377,921.810.0000
357,846.24147,600.0089,753.760.793871,249.430.0000
459,003.16147,600.0088,596.840.735065,121.320.0000
560,183.23147,600.0087,416.770.680659,494.390.0000
661,386.89147,600.0086,213.110.630254,328.880.0000
762,614.63147,600.0084,985.370.583549,588.150.0000
863,866.92147,600.0083,733.080.540345,238.380.0000

6. Scenario framing (BASE vs PEAK) — recomputed by the scenario model

The published model outputs above (§4, §5) are the computed figures. The earlier draft's hand-computed per-port PV cells (106,433 / 85,050 AUD/port) used a different scope (hub-only cash flow without the EV-vs-ICE comparator) and do not reconcile to the scenario model. They are removed. The sensitivity table from the prior draft is removed for the same reason.

Scenario framing — consistent with the scenario model
TagDescriptionDaily energy throughputIdle / standby profile
BASEMixed light commercial vehicles, 2 shifts4,800 kWh/day18 hrs/day low duty
PEAKFreight-heavy duty cycle, 24/7 rotation8,200 kWh/day6 hrs/day low duty

Both scenarios are run against CapEx ±15%, Opex ±20%, and utilisation ±25% inside the scenario model. The model's published sensitivity output is the binding figure; scenario text below is descriptive only and does not re-introduce hand-computed PV cells.

7. Certifications, duty & customs classification

Compliance block — issuer / certificate / standard revision
FieldValueIssuer / cert / standard
RCM (Regulatory Compliance Mark, AU)Required on all dispensersIssuer: ACMA; Cert #: PENDING — supplier to provide at RFQ; standard: AS/NZS 4417.2 (current revision dated per supplier declaration)
AS/NZS 3000 (Wiring Rules)Site-side, required for service-upgrade sign-offIssuer: Standards Australia; Cert #: PENDING — site electrical contractor to provide at sign-off; standard: AS/NZS 3000:2018 (Amendment 2, 2021)
AS/NZS 4777.2 (inverter interface)n/a — no solar in scopeIssuer: Standards Australia; standard: AS/NZS 4777.2:2020
OCPP 2.0.1 (backend integration)Mandatory per tradvolt specIssuer: Open Charge Alliance; Cert #: PENDING — vendor to provide OCPP 2.0.1 compliance certificate at RFQ; standard: OCPP 2.0.1 (2018-10, current revision)
IEC 62196-2 (Type 2 / CCS-2 connector)Mandatory on dispenserIssuer: IEC; standard: IEC 62196-2:2022 (current revision)

7.1 HS classification and duty

HS classification — verify against current ABF schedule
FieldValue
Heading (proposed)8536.69 — Connectors and sockets for electric circuits (sub-heading for EV charging couplers per chapter note)
DUTY RATEPENDING — verify against current ABF Working Tariff, Section XV, Chapter 85, heading 8536.69 at abf.gov.au Working Tariff. Ad valorem rate to be confirmed at RFQ; confirm Free Trade Agreement preference (e.g. ChAFTA, AUSFTA) against Certificate of Origin.
Statutory basisCustoms Tariff Act 1995 (Cwlth), current schedule; broker to confirm line-by-line at import declaration

8. Verdict (consistent with computed tables)

9. Request for quote

For a binding quote on a 40-port logistics-hub EVSE build in AU (Huawei FusionCharge dispenser + Sungrow shared 40 kW power module + civil + service upgrade + OCPP 2.0.1 middleware), submit your load profile and site address:

Request Formal Quote (RFQ)