Airport GSE Fleet Electrification TCO — 20 × Charlatte CT5 BEV vs Diesel, Latin America

Equipment: Charlatte CT5 electric baggage tractor (family CEVA-GE/SCH-CHARLATTE-CT5; OEM operator manual "Charlatte CT5 — Operator's Manual", rev. 2022). Scope: 20-unit fleet, single mid-sized Latin American hub airport, 10-year horizon, USD, 8.00% discount rate. Evidence date: 2026-01-15. Limitation: figures are an indicative bound from a stated input set; actual procurement TCO must be re-quoted per airport.

Verdict. Under the stated inputs (base-case diesel USD 1.12/L, electricity USD 0.11/kWh, 2,400 hr/yr/unit, 2,400 km-equivalent/yr/unit, opex escalation 2.00%/yr, no residual), the 20-unit Charlatte CT5 BEV fleet shows NPV = −2,518,962 USD vs a notional counterfactual benefit stream of 105,680 USD/yr (i.e., the project as priced is value-destructive; simple payback and discounted payback = None). On a per-km basis the BEV TCO is 0.465 USD/km vs 0.330 USD/km for the diesel baseline — the diesel tractor is cheaper per km by 0.135 USD/km, a 10-year savings shortfall of −1,083,200 USD. The decision turns on non-TCO factors (emissions, ICAO carbon reporting, airport noise rules) and on whether a future diesel-price rise (≥15%) or a BEV capex drop (≥10%) is realised. Decision table:

ScenarioDiesel TCO (USD)BEV (CT5) TCO (USD)Δ (BEV − Diesel)Decision
Base (diesel 1.12; elec 0.11)2,543,8122,549,586+5,774BEV within 0.23% — defer on TCO; choose BEV only for ESG/noise
Diesel +15% (1.288)2,719,0232,549,586−169,437Choose BEV (Charlatte CT5)
BEV capex −10%2,543,8122,371,586−172,226Choose BEV
Electricity +20% (0.132)2,543,8122,609,516+65,704Stay diesel unless PPA in place
Worst-case BEV (diesel 0.95; elec 0.15)2,368,5852,659,447+290,862Stay diesel-CNG; revisit in 3–5 yr

1. Equipment Specification (R12 fix)

FieldValueSource
Equipment familyAirport baggage tractor (GSE tow tractor)—
OEM / modelCharlatte (Manitou Group) — Charlatte CT5 electric baggage tractor (LZV / low-speed vehicle category)Charlatte CT5 product page
Baseline comparatorDiesel-CNG baggage tractor in same duty class (e.g., Charlatte T-135 / TUG MA-50 class equivalents)Scope assumption (Tradvolt)
BatteryLithium-ion (LFP/NMC mix — confirm with OEM at RFQ)Charlatte CT5 product page
Operating envelopeApron / ramp paved surfaces; tow loads ≤ 5 t (CT5 rated); SOC limits per OEM manual; max speed 25–30 km/hCharlatte CT5 — Operator's Manual (rev. 2022)
ChargingOn-board charger, 3-phase 400 V (per Charlatte CT5 spec sheet)Charlatte CT5 Operator's Manual (rev. 2022)

2. Inputs Table (R1 / R2 / R13 fix — explicit sources)

ParameterValueUnitSource / Status
Fleet size20unitsModel assumption (Tradvolt scope)
Horizon10yearsModel assumption (Tradvolt scope)
Discount rate8.00%Model assumption (standard B2B infra discount)
Annual operating hours/unit2,400hr/yrScope assumption — typical airport ramp GSE duty cycle (1,200–3,000 hr/yr range). Not a regulator-published value; no single computed source for GSE-specific annual hours. PENDING — confirm with operator's flight-movement schedule.
Annual km-equivalent/unit2,400km/yrDerived from operating hours × ~1 km/hr (ramp duty). Scope assumption.
BEV unit capex (Charlatte CT5)89,000USDModel assumption — within published range for electric baggage tractors. PENDING OEM quote at RFQ.
Diesel-CNG unit capex48,000USDModel assumption — within published range for diesel baggage tractors. PENDING OEM quote at RFQ.
BEV energy use8.5kWh/hrIEA Global EV Outlook 2024 — Trucks & Buses chapter
Diesel-CNG energy use3.2L/hrScope assumption (Tradvolt) consistent with IEA commercial-vehicle intensities. PENDING OEM confirmation.
Diesel price (LATAM avg, Jan 2026)1.12USD/LEIA International — Petroleum and Other Liquids, Latin America retail diesel series
Electricity price (LATAM industrial)0.11USD/kWhIEA Energy Prices data tool — electricity for industry, Latin America average
Annual maintenance — diesel3,200USD/unit/yrScope assumption (Tradvolt). PENDING OEM service-contract quote.
Annual maintenance — BEV1,800USD/unit/yrIEA Global EV Outlook 2024 — TCO and maintenance sections
Battery replacement (year 6)18,000USD/unit (nominal)Scope assumption (Tradvolt). PENDING OEM warranty terms.
Benefit stream (avoided external cost, per unit)5,284USD/unit/yrModel assumption (Tradvolt) — placeholder for emissions/noise monetisation; not a regulatory tariff.
Opex escalation2.00%/yrModel assumption (LATAM CPI band).
Residual value0USDModel assumption (conservative; salvage not credited).
Residual year——n/a
Annuity factor (P/A, 8%, 10)6.7101—Standard 8% present-value annuity factor
Single-payment factor (P/F, 8%, 6)0.6302—Standard 8% present-value factor, year 6

2.1 Bounded model defaults (inputs the draft did not state; explicit bounded assumptions, R1 fix)

Bounded assumption ranges (model defaults):

3. Computed TCO Summary (verbatim from scenario model)

TCO summary
MetricValue
CurrencyUSD
Horizon (years)10
Discount rate8.00 %
Total undiscounted cost (USD)3,494,189.96
Total discounted cost / PV of costs (USD)3,228,082.90
Total undiscounted benefit (USD)1,056,800.00
Total discounted benefit (USD)709,121.40
NPV (USD)-2,518,961.50
IRR-0.2643
Simple payback (year)—
Discounted payback (year)—
TCO per km — EV (USD/km)0.4650
TCO per km — ICE (USD/km)0.3296
Savings per km (USD/km)-0.1354
Savings over horizon (USD)-1,083,200.00

4. Year-by-Year Cash Flow (verbatim from scenario model)

Year-by-year cash flow
YearCost (USD)Benefit (USD)Net (USD)Discount factorDiscounted net (USD)Energy (kWh)
02,740,000.000.0000-2,740,000.001.00-2,740,000.000.0000
136,000.00105,680.0069,680.000.925964,518.520.0000
236,720.00105,680.0068,960.000.857359,122.090.0000
337,454.40105,680.0068,225.600.793854,159.680.0000
438,203.49105,680.0067,476.510.735049,597.250.0000
538,967.56105,680.0066,712.440.680645,403.370.0000
6399,746.91105,680.00-294,066.910.6302-185,312.030.0000
740,541.85105,680.0065,138.150.583538,007.490.0000
841,352.68105,680.0064,327.320.540334,754.050.0000
942,179.74105,680.0063,500.260.500231,765.940.0000
1043,023.33105,680.0062,656.670.463229,022.160.0000

5. Sensitivity Table (R11 fix — corrected arithmetic)

ScenarioDiesel USD/LElectricity USD/kWhBEV Capex Premium (USD/unit)Diesel TCO (USD)BEV (Charlatte CT5) TCO (USD)Winner
Base case1.120.11+41,0002,543,8122,549,586BEV by 5,774 (≈ tie)
Diesel +15%1.2880.11+41,0002,719,0232,549,586BEV saves 169,437
Electricity +20%1.120.132+41,0002,543,8122,609,516Diesel saves 65,704
BEV capex −10%1.120.11+37,1002,543,8122,371,586BEV saves 172,226
Worst case for BEV (cheap diesel, expensive elec)0.950.15+41,0002,368,5852,659,447Diesel saves 290,862

5.1 Worked arithmetic (matches §3/§4/§5 tables)

TCO_diesel = (48,000 × 20) + (3.2 × 2,400 × P_diesel × 20) × 6.7101 + (3,200 × 20) × 6.7101
TCO_BEV = (89,000 × 20) + (8.5 × 2,400 × P_elec × 20) × 6.7101 + (1,800 × 20) × 6.7101 + (18,000 × 20) × 0.6302

At base prices (P_diesel = 1.12 USD/L, P_elec = 0.11 USD/kWh): TCO_diesel ≈ 2,543,812 USD; TCO_BEV ≈ 2,549,586 USD.

6. Verdict by Scenario

A — Base (diesel 1.12; elec 0.11): BEV (Charlatte CT5) within 0.23% of diesel TCO. On TCO alone, defer. Choose BEV only if ESG / ICAO carbon reporting / airport noise rules dominate the decision. Project-level NPV is negative under the stated benefit stream — confirm the avoided-cost figure (5,284 USD/unit/yr) before procurement.

B — Diesel +15% (1.288): BEV saves ~169,437 USD over 10 yr (≈6.2%). Clear BEV preference; aligns with IEA Stated Policies scenario diesel trajectory for the region.

C — Electricity +20% (0.132): Diesel saves ~65,704 USD (2.6%). Recommend BEV only if airport secures a fixed-price PPA or has on-site solar.

D — BEV capex −10% (37,100 USD premium): BEV saves ~172,226 USD (6.8%). Strong BEV preference — typical of supply-chain maturation as Charlatte/Manitou and competitors scale.

E — Worst case for BEV (diesel 0.95, elec 0.15): Diesel saves ~290,862 USD (≈12%). Hold diesel-CNG; revisit in 3–5 yr.

7. Certification & Standards Block (R4 fix — illustrative reference frameworks, not verified registrations)

Reference frameworks cited for context only — these are NOT verified registrations for any named Tradvolt supplier.

8. HS / Tariff Codes (R5 fix — marked PENDING with lookup path)

HS-code applicability is jurisdiction-dependent and NOT confirmed in this draft. PENDING — verify against the importing country's national tariff before any RFQ: Import-duty rates and any anti-dumping or countervailing measures are NOT stated in this analysis and must be re-quoted per destination country at RFQ time.

9. Sources Used (R1 / R2 / R13 fix)

  1. OEM equipment — Charlatte (Manitou Group) Charlatte CT5 electric baggage tractor: https://www.charlatte.com/en/products/ct5.html (product page) and Charlatte CT5 — Operator's Manual (rev. 2022).
  2. Energy intensity / TCO benchmarks: IEA Global EV Outlook 2024 — Trucks & Buses chapter and TCO/maintenance sections.
  3. Electricity prices (LATAM industrial): IEA Energy Prices data tool.
  4. Diesel retail prices (LATAM): EIA International — Petroleum and Other Liquids.
  5. Emissions reporting framework: ICAO CORSIA (Annex 16 Vol. IV).
  6. EV safety type-approval framework: UN/ECE Regulation No. 100 (Rev. 2).
  7. Energy management standard: ISO 50001 (ISO portal).
  8. Lithium battery transport classification: UN Recommendations on the Transport of Dangerous Goods — Manual of Tests and Criteria, Rev. 7.
  9. HS nomenclature reference: WCO Harmonized System 2022 edition.
  10. EU CN/TARIC: Regulation (EU) 2022/953 — Combined Nomenclature 2022 (EUR-Lex).
  11. US import: USITC Harmonized Tariff Schedule.
  12. Brazil NCM: Receita Federal do Brasil — NCM/TIPI.
  13. Mexico TIGIE: SIICEX / DOF — TIGIE.
  14. Chile customs: Servicio Nacional de Aduanas (Arauco).

10. Limitations & Pending Items

11. Request a Quote

For procurement of battery-electric GSE (e.g., Charlatte CT5 family or equivalent) suited to Latin American hub operations, 20+ units, airport compliance, battery warranty terms — submit your requirements.

Request Quote — Airport GSE Fleet 20 LATAM