Solar Module Connector Torque Audit — Corridor CN→LT

Standard Operating Procedure · Vertical: LFP (Lithium Iron Phosphate) Energy Storage + PV Modules · Issued by TradVolt OÜ · Evidence-date: 2026-09-22

VERDICT — PASS criterion and decision band. The audit is modelled on Stäubli MC4 / MC4-Evo 2 connectors factory-fitted to Trina Solar TSM-NEG19RC.05 (Vertex N series) bifacial modules. Acceptance requires each sampled connector pair to be torqued within the OEM-published tolerance band of the Stäubli MC4 / MC4-Evo 2 Assembly Instructions MA213 (rev. 2022-08) — i.e. a tightening torque of 2.0 Nm ± 0.2 Nm for the cable gland nut; readings outside this band are FAIL. The target CN→LT transit window is 34–45 days end-to-end (2–4 d road to CN port + 1–2 d CN export + 30–38 d sea to Klaipėda + 1–3 d LT clearance + 1 d last-mile). Limitation: torque figures and cycle ratings are confirmed at RFQ against the OEM datasheet of the actual shipped lot — see Section 4 model assumption.
ItemValueSource / status
Module model (computed)Trina Solar TSM-NEG19RC.05 (Vertex N)Trina product page (exact datasheet at RFQ)
Connector familyStäubli MC4 / MC4-Evo 2Stäubli MA213 assembly instructions (rev. 2022-08)
Pass torque band2.0 Nm ± 0.2 Nm (cable gland nut)Stäubli MA213 rev. 2022-08 — model assumption until RFQ confirms
AQL level1.0 major / 2.5 minor, Level IIISO 2859-1:1999
CN→LT target window34–45 daysTradVolt corridor log 2024–2025
Discharge portKlaipėda, LTFixed corridor scope

1. Scope and Applicability

Applies to framed PV modules fitted with factory-installed Stäubli MC4 / MC4-Evo 2 DC connectors (positive and negative leads) on Trina Solar TSM-NEG19RC.05 (Vertex N) modules, sourced from OEM facilities in China and discharged at Klaipėda, LT. Torque verification is performed on the cable gland nut of the male and female connector pair, not on module-to-rail clamps. The connector reference is the Stäubli MC4 / MC4-Evo 2 Assembly Instructions MA213 rev. 2022-08; the module reference is the Trina Solar TSM-NEG19RC.05 product datasheet (Vertex N series).

2. Reference Documents

3. Step Sequence

Step #ActionOwnerInput docOutput docDone-when
1Receive shipping file (PO, packing list, OEM torque sheet for Stäubli MC4 / MC4-Evo 2 on Trina TSM-NEG19RC.05) and confirm audit scope with buyerTradVolt Order DeskBuyer PO, OEM torque datasheetTV-AUDIT-INT-001 internal intake formScope signed off by buyer email
2Confirm Incoterms® 2020 term (e.g. FOB Shanghai / CIF Klaipėda), allocate risk per ICC rules, and validate HS classification against TARICTradVolt Trade CompliancePO, commercial invoice draftTV-COMPL-002 compliance memoIncoterms code and HS code locked
3Notify OEM of pre-shipment torque audit; align on witness window at the production line for Trina TSM-NEG19RC.05TradVolt China Sourcing OfficeOEM contact, production planTV-CN-003 audit request noticeOEM confirms production line and date
4Draw sample using ISO 2859-1 AQL; lot size = pallet quantity; AQL 1.0 inspection level II for connectorsTradVolt QA Inspector (CN)Packing list, lot sizeTV-QA-004 AQL sample sheetSample size recorded with justification
5Measure torque on sampled Stäubli MC4 / MC4-Evo 2 male/female pairs using calibrated digital torque wrench; compare against the OEM-specified 2.0 Nm ± 0.2 Nm band per Stäubli MA213 rev. 2022-08TradVolt QA Inspector (CN)Calibrated wrench, OEM torque specTV-QA-005 torque measurement logEach reading logged with Nm and pass/fail
6Record any deviation > ±0.2 Nm from the Stäubli 2.0 Nm specification and note connector batch/lotTradVolt QA Inspector (CN)TV-QA-005TV-QA-006 deviation registerAll deviations listed by batch
7Acceptance decision: PASS if all sampled connectors measure within 2.0 Nm ± 0.2 Nm and ISO 2859-1 AQL critical threshold is met; REJECT if acceptance number exceededTradVolt QA LeadTV-QA-005, TV-QA-006TV-QA-007 pass/fail decisionDecision countersigned by OEM rep
8Load container, seal, and complete CN export clearance via the PRC General Administration of CustomsFreight Forwarder + TradVolt China OfficeCommercial invoice, packing list, customs declarationCN export clearance receiptContainer sealed and customs-released
9Sea freight CN port (Shanghai / Ningbo / Shenzhen) → Klaipėda under FIATA Multimodal Transport Document (FBL)Freight ForwarderFIATA FBL/BLOnboard BLVessel departs CN port
10LT import clearance at Klaipėda; HS code declared via TARIC lookup, duties/taxes posted, release grantedLT Customs BrokerBL, commercial invoice, packing listLT customs release noteContainer released for collection
11Arrival audit at TradVolt Klaipėda hub: spot-check torque on 10 randomly drawn Stäubli MC4 / MC4-Evo 2 connectors from the received lotTradVolt QA Inspector (LT)Calibrated wrench, TV-QA-005TV-QA-011 arrival audit logSpot-check readings filed
12Compile final audit report, archive torque logs, and hand file to buyerTradVolt Order DeskTV-QA-007, TV-QA-011TV-AUDIT-FINAL-012 PDF reportReport delivered to buyer within 48 h of arrival

4. Acceptance Criteria

Each sampled Stäubli MC4 / MC4-Evo 2 connector pair fitted to Trina Solar TSM-NEG19RC.05 modules is torqued to the OEM-specified value published in Stäubli Assembly Instructions MA213 rev. 2022-08: 2.0 Nm ± 0.2 Nm for the cable gland nut. A reading within this band is recorded as PASS on TV-QA-005. Any reading outside the band is recorded as FAIL on TV-QA-006.

[Claim: Tightening torque 2.0 Nm ± 0.2 Nm for MC4 / MC4-Evo 2 cable gland nut | Src: Stäubli MC4 / MC4-Evo 2 Assembly Instructions MA213 rev. 2022-08 | URL: https://www.staubli.com/global/en/electrical-connectors/products/mc4.html | accessed 2026-09-22 — model assumption until confirmed at RFQ against lot-specific datasheet]

[Claim: Connector safety design and test methods are governed by IEC 62852:2014+AMD1:2020 | Src: IEC 62852 catalogue entry | URL: https://webstore.iec.ch/en/products/?q=62852 | accessed 2026-09-22]

[Claim: Connectors for PV systems are evaluated to UL 61730-1:2022 (Module Safety Qualification, Part 1) | Src: UL 61730-1 | URL: https://www.shopulstandards.com/ProductDetail.aspx?productId=UL61730-1 | accessed 2026-09-22]

[Claim: Sample size and acceptance number derived from ISO 2859-1:1999 AQL tables | Src: ISO 2859-1:1999 | URL: https://www.iso.org/search.html?q=2859 | accessed 2026-09-22]

[Claim: Trina Vertex N module family includes the TSM-NEG19RC.05 (bifacial mono-crystalline) | Src: Trina Solar Vertex N product page | URL: https://www.trinasolar.com/en-glb/product/vertex-n-plus | accessed 2026-09-22 — module datasheet confirmed at RFQ]

5. Sampling Logic (AQL)

Lot = pallet (modules fitted with Stäubli MC4 / MC4-Evo 2). Inspection level = General Inspection Level II per ISO 2859-1:1999. AQL = 1.0 for major defects (incorrect torque, damaged thread, cracked housing), AQL = 2.5 for minor defects (cosmetic). Sample size code letter and acceptance number (Ac) / rejection number (Re) are taken from the ISO 2859-1 tables at the time of audit; both numbers are written into TV-QA-004.

6. Tools and Calibration

Digital torque wrench covering 0.5–5.0 Nm (covering the Stäubli 2.0 Nm target), calibrated within the previous 12 months. Calibration certificate reference is recorded on TV-QA-005. A backup mechanical wrench is kept in the QA kit.

7. Logistics Corridor — Timeline and Dependencies

LegModeTypical durationDependencyOwner
OEM plant → CN port (Shanghai / Ningbo / Shenzhen)Road2–4 daysPre-shipment audit signed off (Step 7)Freight Forwarder
CN export clearanceCustoms1–2 working daysCommercial invoice, packing list, customs declarationFreight Forwarder + TradVolt China Office
CN port → KlaipėdaSea (FCL)30–38 daysVessel schedule, FIATA FBL issuedShipping Line
LT import clearance (Klaipėda)Customs1–3 working daysBL, invoice, packing list, TARIC-based declarationLT Customs Broker
Klaipėda port → TradVolt hubRoad / rail1 dayCustoms release note (Step 10)TradVolt Klaipėda Logistics
Total CN→LT windowMultimodal34–45 daysAll Steps 1–11 closedTradVolt OÜ

[Claim: Corridor transit times based on TradVolt operational data for FCL sailings CN → Klaipėda | Src: TradVolt internal corridor log 2024-2025 | accessed 2026-09-22]

[Claim: Incoterms 2020 defines risk transfer and cost allocation between buyer and seller | Src: ICC Incoterms® 2020 | URL: https://iccwbo.org/business-solutions/incoterms-rules/incoterms-2020/ | accessed 2026-09-22]

[Claim: The FIATA Multimodal Transport Document (FBL) is the standard negotiable MT document for combined transport | Src: FIATA documents index | URL: https://fiata.org/ | accessed 2026-09-22]

[Claim: CN export clearance is filed through the official PRC customs portal (English) | Src: PRC General Administration of Customs | URL: http://english.customs.gov.cn/ | accessed 2026-09-22]

[Claim: LT import clearance uses the EU TARIC consultation tool | Src: European Commission TARIC | URL: https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en | accessed 2026-09-22]

8. Cost Slots

All cost figures in this section are indicative and depend on container size, fuel surcharge, peak-season premium, and current duty/tax postings in TARIC. They are UNCERTAIN until a specific PO is quoted.

Cost itemBasisStatus
Pre-shipment torque audit (Steps 1–7)Per man-day, CN, inclusive of calibrated wrenchindicative
Sea freight CN → Klaipėda (FCL 40' HC)Per container, subject to Bunker Adjustment Factorindicative · UNCERTAIN
CN export clearance feesPer shipment, set by forwarderindicative · UNCERTAIN
LT import duties and VATCalculated against declared CIF and current TARIC postingsindicative · UNCERTAIN
Arrival audit at TradVolt hub (Step 11)Per lot, inclusive of spot-check torque logindicative

9. Duty / HS Block

HS code for framed PV modules (Trina TSM-NEG19RC.05) with mounted Stäubli MC4 / MC4-Evo 2 DC connectors: PENDING — lookup against the current EU TARIC query result and the PRC customs tariff schedule before each shipment.

EU import duty rate: PENDING — lookup at the time of quotation via the EU TARIC consultation tool (https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en).

VAT rate (LT): PENDING — lookup at the time of quotation against the current Lithuanian VAT schedule.

Official portals consulted:

Disclaimer: HS classification and duty/VAT rates are not hardcoded here because they depend on the exact panel model, wattage class, declared use (grid-tied vs. storage-coupled), and current TARIC postings. TradVolt re-verifies all of the above on every quote. No rate in this SOP is binding.

10. Documents on File — Checklist

The following files are produced or received during the audit. Literal filenames are listed for buyer reference:

Documents cited in this SOP are listed for buyer reference. To request a downloadable PDF copy of the TradVolt SOP, use the RFQ form in Section 12.

12. Request a Quote

Send your module OEM, connector family, expected lot size, target CN port, and Incoterms® 2020 code. TradVolt replies within 48 working hours with a fixed quote covering Steps 1–12 above. Scope reference: Stäubli MC4 / MC4-Evo 2 on Trina TSM-NEG19RC.05 modules, CN→LT corridor, 34–45 day window.

Request Quote — replies in 48h

Document control

Owner: TradVolt OÜ, Tallinn / Klaipėda. Reviewed annually. Evidence-date: 2026-09-22. Last review date: 2026-09-22. Next review: 2027-09-22.