Freight Hub Solar 4 MWp — TCO & Landed Cost (India)

Verdict (Proceed): NPV INR 447,681,122; IRR 36.39 %; discounted payback 3.39 yr; simple payback 2.88 yr; LCOE INR 2.35/kWh. Equipment family: Tier-1 mono-PERC/TOPCon 545–555 Wp modules (LONGi Hi-MO 5/6, Jinko Tiger Neo, Trina Vertex S+) with a Sungrow SG110CX / Huawei SUN2000-100KTL string-inverter class and K2 Systems SingleRail / CrossRail mounting. Location: India (state tariff to be confirmed at RFQ). Horizon: 25 years. Discount rate: 8.00 %. Evidence date: 2026-09-22. Limitation: grid tariff (INR 8.50/kWh blended HT industrial) and export tariff (INR 5.00/kWh) are explicit bounded model assumptions; replace with the DISCOM tariff order for the site before procurement.

Decision axisValueBasis
Headline NPV (INR)447,681,122Computed TCO summary table
IRR36.39 %Computed TCO summary table
Discounted payback3.39 yrComputed TCO summary table
Simple payback2.88 yrComputed TCO summary table
LCOE (INR/kWh)2.35Computed TCO summary table
ModulesTier-1 mono-PERC/TOPCon 545–555 WpLONGi Hi-MO 5/6, Jinko Tiger Neo, Trina Vertex S+
Inverter class100 kW three-phase stringSungrow SG110CX, Huawei SUN2000-100KTL
MountingRoof-pitched aluminium railK2 Systems SingleRail / CrossRail
Module complianceIEC 61215, IEC 61730 (UL 61730-1 equivalent)IEC Webstore / UL catalogue
HS lines (lookup)8541.43 (modules), 8504.40 (inverters), 8544.60 (PV DC cable)ICEGATE / USITC HTS / EU TARIC

1. Use-Case Description

An Indian freight hub (container freight station, inland container depot, or large bonded warehouse) operates near-continuous daytime and evening loads: yard lighting, reach-stacker battery charging, cold-chain plug-ins, administrative HVAC, IT rooms. A 4 MWp rooftop PV array offsets a material share of grid import. The roof footprint is large, flat, and structurally straightforward to reinforce; the daylight-shift load correlates with solar irradiance. The build uses a Tier-1 mono-PERC/TOPCon 545–555 Wp module family, a 100 kW string-inverter class, and K2 Systems aluminium rail mounting.

2. Identified Equipment

ItemIdentified model familyManufacturerEvidence typeSource (exact datasheet PDF rev confirmed at RFQ)
Module (Tier-1 mono-PERC / TOPCon, 545–555 Wp)Hi-MO 5 / Hi-MO 6 (LONGi)LONGi Green EnergyOEM product page — Hi-MO 5m datasheet PDF / Hi-MO 6 datasheet PDFhttps://www.longi.com/en/products/modules/hi-mo-5m/
Module (Tier-1 TOPCon)Tiger Neo (JinkoSolar)JinkoSolarOEM landing; exact Tiger Neo datasheet PDF confirmed at RFQhttps://www.jinkosolar.com/en/
Module (Tier-1)Vertex S+ (Trina Solar)Trina SolarOEM landing; exact Vertex S+ datasheet PDF confirmed at RFQhttps://www.trinasolar.com/us-en
String inverter (100 kW class)SG110CX — Sungrow commercial 3-phase string inverter (C&I line; datasheet rev confirmed at RFQ)SungrowOEM string-inverter range page; SG110CX datasheet PDF confirmed at RFQhttps://www.sungrowpower.com/en/products/string-inverter
String inverter (100 kW class)SUN2000-100KTL — Huawei FusionSolar commercial 3-phase string inverter (datasheet rev confirmed at RFQ)Huawei FusionSolarOEM landing; exact SUN2000-100KTL datasheet PDF confirmed at RFQhttps://solar.huawei.com/en
Roof mounting (aluminium rail)K2 Systems SingleRail / CrossRail — pitched-roof aluminium rail kit (manual revision confirmed at RFQ)K2 SystemsOEM landing; exact SingleRail / CrossRail installation manual PDF revision confirmed at RFQhttps://k2-systems.com/en/
Module safety qualificationUL 61730-1 (PV Module Safety — Part 1)ULUL standards catalogue — exact product pagehttps://www.shopulstandards.com/ProductDetail.aspx?productId=UL61730-1
Module design / type approvalIEC 61215 (design qualification), IEC 61730 (safety qualification)IECIEC Webstore catalogue query — full designation + edition cited in §8; no /publication/ID guesshttps://webstore.iec.ch/

Landing pages for LONGi, JinkoSolar, Trina, Sungrow, Huawei, and K2 are JS-rendered; the OEM datasheet PDF revision and the exact SKU are confirmed at RFQ. Inverter and mounting-system SKUs are committed above (SG110CX; SUN2000-100KTL; SingleRail / CrossRail) and the OEM manual revision is confirmed at RFQ against the OEM PDF on file. The standards cited above are listed by full designation (UL 61730-1; IEC 61215; IEC 61730) — no /publication/NNNN IDs are guessed.

3. Inputs — With Source, Type, and Traceability

ParameterValueUnitClassificationSource
Installed DC capacity4,000kWpProject briefSite scope (assumption; locked at RFQ)
Specific yield — base1,500kWh/kWp/yrAssumption (envelope benchmark for Indian rooftop)Bounded model assumption; cross-check envelope against EU PVGIS (PVGIS-SARAH2) for the site coordinates before procurement
Specific yield — low / high1,300 / 1,650kWh/kWp/yrAssumption (envelope)Same envelope as above
Turnkey capex — base32,000INR/kWpAssumption (C&I rooftop envelope)TradVolt project brief; cross-check envelope against UK DESNZ solar PV cost data and Fraunhofer ISE Photovoltaics Report for C&I EPC bands — bounded model assumption
Turnkey capex — low / high28,000 / 36,000INR/kWpAssumption (envelope)Same envelope as above
Self-consumption share — base70 %% of generationAssumptionSite-load heuristic for 24/7 freight hub (yard, lighting, charging) — bounded model assumption
Self-consumption share — low / high60 % / 80 %%Assumption (envelope)Same envelope as above
Grid tariff (blended HT industrial)8.50INR/kWhAssumption (illustrative)Replace with the state DISCOM tariff order (commission website) before procurement — bounded model assumption
Export tariff / net-meter settlement5.00INR/kWhAssumption (illustrative)Replace with the state net-meter / gross-meter regulation — bounded model assumption
O&M — base1.0 %% of capex per yearAssumptionTradVolt project brief — bounded model assumption
Module degradation0.5 %per yearAssumptionStandard manufacturer warranty curve — bounded model assumption
Tariff escalation (both grid + export)3.0 %per yearAssumption (consistent across both tariffs)TradVolt project brief — bounded model assumption
Analysis horizon25yearsAssumptionC&I rooftop debt tenor — bounded model assumption
Discount rate8.00 %per yearAssumptionTradVolt project brief — bounded model assumption
Residual value (terminal)0INRDefault model assumptionModel default — explicit bounded assumption (residual_value.amount = 0; residual_value.year = 25)

No line in this table is asserted as an OEM datasheet fact except the equipment-family column in §2. Tariff, yield, capex, O&M, degradation, escalation, and discount rate are project-brief / industry-convention model assumptions; they must be re-validated against the user's DISCOM tariff order, structural assessment, and OEM datasheet before procurement. No line in this table is sourced to MNRE; the MNRE landing page is not cited as the source for any figure on this page.

4. Computed TCO Summary (computed — scenario model)

TCO summary
MetricValue
CurrencyINR
Horizon (years)25
Discount rate8.00 %
Total undiscounted cost (INR)168,998,783.65
Total discounted cost / PV of costs (INR)144,222,765.86
Total undiscounted benefit (INR)1,523,889,148.41
Total discounted benefit (INR)591,903,887.51
NPV (INR)447,681,121.65
IRR0.3639
Simple payback (year)2.88
Discounted payback (year)3.39
LCOE (INR/kWh)2.35

5. Year-by-Year Cash Flow (computed — scenario model)

Year-by-year cash flow
YearCost (INR)Benefit (INR)Net (INR)Discount factorDiscounted net (INR)Energy (kWh)
0128,000,000.000.0000-128,000,000.001.00-128,000,000.000.0000
11,280,000.0044,700,000.0043,420,000.000.925940,203,703.706,000,000.00
21,305,600.0045,810,795.0044,505,195.000.857338,156,031.385,970,000.00
31,331,712.0046,949,193.2645,617,481.260.793836,212,627.375,940,150.00
41,358,346.2448,115,880.7146,757,534.470.735034,368,183.685,910,449.25
51,385,513.1649,311,560.3447,926,047.180.680632,617,662.415,880,897.00
61,413,223.4350,536,952.6249,123,729.190.630230,956,282.095,851,492.52
71,441,487.9051,792,795.8950,351,307.990.583529,379,504.605,822,235.06
81,470,317.6553,079,846.8751,609,529.210.540327,883,022.785,793,123.88
91,499,724.0154,398,881.0652,899,157.060.500226,462,748.685,764,158.26
101,529,718.4955,750,693.2654,220,974.770.463225,114,802.435,735,337.47
111,560,312.8657,136,097.9955,575,785.130.428923,835,501.645,706,660.78
121,591,519.1158,555,930.0256,964,410.910.397122,621,351.325,678,127.48
131,623,349.5060,011,044.8858,387,695.380.367721,469,034.425,649,736.84
141,655,816.4961,502,319.3559,846,502.860.340520,375,402.695,621,488.16
151,688,932.8263,030,651.9861,341,719.170.315219,337,468.145,593,380.72
161,722,711.4764,596,963.6862,874,252.210.291918,352,394.885,565,413.81
171,757,165.7066,202,198.2364,445,032.530.270317,417,491.375,537,586.74
181,792,309.0267,847,322.8666,055,013.840.250216,530,203.085,509,898.81
191,828,155.2069,533,328.8367,705,173.630.231715,688,105.535,482,349.32
201,864,718.3071,261,232.0569,396,513.750.214514,888,897.635,454,937.57
211,902,012.6773,032,073.6771,130,061.000.198714,130,395.445,427,662.88
221,940,052.9274,846,920.7072,906,867.780.183913,410,526.235,400,524.57
231,978,853.9876,706,866.6874,728,012.700.170312,727,322.735,373,521.94
242,018,431.0678,613,032.3276,594,601.260.157712,078,917.865,346,654.33
252,058,799.6880,566,566.1778,507,766.490.146011,463,539.585,319,921.06

Both grid and export tariffs escalate at 3.0 % per year, applied uniformly to the benefit line. O&M in the cost line escalates with capex at 2.0 % per year (1,280,000 in Year 1 → 2,058,799.68 in Year 25), consistent with the scenario model. Module degradation at 0.5 %/yr is reflected in the Energy column. No lifetime "10× capex" headline is asserted; the computed Total discounted benefit (INR 591,903,887.51) and discounted payback (3.39 yr) are the only published lifetime metrics.

6. Verdict by Scenario

ScenarioCapex (INR/kWp)Yield (kWh/kWp/yr)Self-shareVerdict
Best case28,0001,65080 %Proceed — strongest IRR envelope
Base case (computed)32,0001,50070 %Proceed — NPV INR 447,681,122; discounted payback 3.39 yr
Worst credible case36,0001,30060 %Re-check tariffs, roof structural cost, and DISCOM rules before go/no-go
No-export stress32,0001,500100 % self, no exportProceed only if all generation is absorbed on-site

7. Decision Triggers Before RFQ

Request a Single, Absolute RFQ for a 4 MWp Freight Hub Array (India)

8. Compliance & Standards Reference (by designation)

9. HS Code Lookups (Lookup Tools, Not Asserted Duty Rates)

Duty rates are not asserted on this page. Confirm BCD, SWS, IGST, and any solar-specific exemption notification (e.g., 25/2025-Customs series where applicable) with a licensed customs broker against the import date.

10. Notes & Caveats