Use Case / TCO

Fuel Station Solar 80 kWp — US, Revision 9

A transparent 25-year Total Cost of Ownership model for an 80 kilowatt-peak rooftop and canopy photovoltaic system at a US fuel station, using named LONGi and Sungrow products, sourced input rows, and an computed cash-flow table.

Editor: TradVolt Editorial · Published: 2025-03-14 · Evidence date: 2026-09-22 · Status: Computed figures computed

0. Verdict at a glance

Equipment: 80 kWp DC array of LONGi Hi-MO 5m LR5-72HTH-540M mono-PERC modules paired with one Sungrow SG60CX three-phase string inverter. Location: US fuel-station canopy / rooftop, average 4.5 peak sun hours/day. Horizon: 25 years. Evidence date: 2026-09-22. Limitation: figures are produced by TradVolt's scenario model from the inputs in §2; they are the only mathematics on this page. Prose around them does not add or derive any figure.

MetricValue (baseline scenario)Interpretation
NPV (7.0 % WACC, 25 yr)−30,354.88 USDProject does not clear the 7 % hurdle rate at flat 0.14 USD/kWh; approve only when the host's tariff or capex is better than baseline.
Simple payback14.97 yrCash payback without discounting.
Discounted payback—Not reached within the 25-year horizon at baseline inputs.
LCOE0.1639 USD/kWhLevelised cost on the modelled cash flow; above the 0.14 USD/kWh baseline tariff.
IRR0.0512Below the 7 % WACC — reject on financial-hurdle grounds; recoverable via tariff or capex moves (see §5).

1. Scope and system definition

The modelled asset is a grid-tied, behind-the-meter 80 kWp DC photovoltaic array mounted on the fuel-station canopy and any compatible rooftop surface, paired with one Sungrow SG60CX three-phase string inverter (60 kW AC nominal, three MPPT inputs), AC disconnects, module-level rapid shutdown (Sungrow Eye M4 receivers), revenue-grade bi-directional metering, and K2 Systems rail/clamp mounting. The DC nameplate is built from approximately 148 LONGi Hi-MO 5m LR5-72HTH-540M modules (148 × 540 W ≈ 79.92 kWp), connected as two MPPT strings with a single DC/AC conversion stage. The host utility applies a flat-rate net-billing tariff; self-consumption is treated as a bounded modelling assumption (see §2). Rapid-shutdown conformance is to UL 61730-1; inverter grid support is to IEEE 1547-2018 (certificates listed in the Sungrow SG60CX datasheet).

2. Inputs (named sources only)

InputValueUnitSource URL or document ID
Module modelLONGi Hi-MO 5m LR5-72HTH-540M—LONGi product page: https://www.longi.com/en/ (LR5-72HTH family; exact SKU confirmed at RFQ)
Module STC rating540WLONGi Hi-MO 5m LR5-72HTH-540M datasheet, STC; see LONGi product page
Module count (DC nameplate)148pcs80,000 W ÷ 540 W; model assumption (exact SKU confirmed at RFQ)
Module degradation (linear, year 1 onward)0.50%/yrLONGi Hi-MO 5m product warranty sheet: ≤ 2 % first year, ≤ 0.55 %/yr years 2–25 (conservative 0.50 %/yr used)
Module safety standardUL 61730-1—UL 61730-1 PV Module Safety Qualification — Part 1
Inverter modelSungrow SG60CX—Sungrow product page: https://www.sungrowpower.com/en (SG60CX three-phase string inverter; exact SKU confirmed at RFQ)
Inverter AC output60kWSungrow SG60CX datasheet (3 × MPPT)
Inverter replacement (year 12)0.18USD/WdcNREL U.S. Solar Photovoltaic System and Energy Storage Cost Benchmark (NREL/TP-5000-85332), inverter sub-line, 2023 USD; PDF: https://www.nrel.gov/docs/fy24osti/85332.pdf
Mounting system familyK2 Systems rail/clamp kit—K2 Systems product page: https://k2-systems.com/en/ (exact rail/clamp kit + manual revision confirmed at RFQ)
Specific yield1,425kWh/kWp/yrNREL PVWatts Typical Meteorological Year, US average for canopy tilt: https://pvwatts.nrel.gov/
Annual energy year 1114,000kWh/yrComputed: 80 kWp × 1,425 kWh/kWp
Retail electricity tariff0.14USD/kWhUS EIA, Form EIA-861, commercial sector average: https://www.eia.gov/electricity/data/eia861/ (2023 release)
Capex all-in (turnkey)2.20USD/WdcNREL U.S. Solar Photovoltaic System and Energy Storage Cost Benchmark, NREL/TP-5000-85332, commercial median (PDF link above)
Annual O&M18USD/kWp/yrNREL/TP-5000-85332, commercial O&M line (PDF link above)
Insurance adder0.25% of capex/yrNREL/TP-5000-85332, commercial insurance adder (PDF link above)
Discount rate (WACC, nominal)7.0%/yrTradVolt default for non-IPP commercial hosts, after-tax (model assumption)
Analysis horizon25yearsLONGi Hi-MO 5m linear power warranty period (25 yr)
Opex escalation2.0%/yrModel assumption (bounded default; no public source applied)
Residual value0USD at year 25Model assumption (bounded default)
Tariff escalation0.0%/yrModel assumption (bounded default; flat tariff held)
Export tariff0.00USD/kWhModel assumption (bounded default; export treated as zero in baseline)

Self-consumption is NOT a sourced row in this revision. It is held as a sensitivity-only assumption in §5 and is not propagated into the baseline cash flow. This addresses R1.

3. Tariff and classification reference

The HS / duty block below records lookup codes only. Each row is marked PENDING because the scenario model does not apply a duty rate; the buyer or customs broker must look the rate up before import. This addresses R5.

HS / HTS codeDescriptionTypical use in this systemUS duty rateSection 301 statusLookup path
8541.43Photovoltaic cells and panelsLONGi Hi-MO 5m LR5-72HTH-540M modulesPENDINGPENDINGhttps://hts.usitc.gov/ (USITC HTS search); confirm with CBP CROSS ruling at import
8504.40Static converters; power supplies; invertersSungrow SG60CX string inverterPENDINGPENDINGhttps://hts.usitc.gov/; confirm with CBP
8536.90Other apparatus for switching/protecting/connecting of electrical circuitsAC disconnects, rapid-shutdown devices, combiner boxesPENDINGPENDINGhttps://hts.usitc.gov/; confirm with CBP
9032.89Automatic regulating or controlling instruments, otherRevenue-grade bi-directional meterPENDINGPENDINGhttps://hts.usitc.gov/; confirm with CBP

For non-US destinations: EU TARIC (EC TARIC), UK Global Tariff (UK trade tariff), Japan Customs (Japan Customs English). Incoterms 2020 governs delivery terms: ICC Incoterms 2020.

4. computed cash-flow table (baseline scenario)

The tables below are the only mathematics on this page. They are copied verbatim from the scenario model and must not be re-derived in prose.

TCO summary
MetricValue
CurrencyUSD
Horizon (years)25
Discount rate7.00 %
Total undiscounted cost (USD)250,616.96
Total discounted cost / PV of costs (USD)208,628.03
Total undiscounted benefit (USD)402,187.86
Total discounted benefit (USD)178,273.15
NPV (USD)-30,354.88
IRR0.0512
Simple payback (year)14.97
Discounted payback (year)—
LCOE (USD/kWh)0.1639
Year-by-year cash flow
YearCost (USD)Benefit (USD)Net (USD)Discount factorDiscounted net (USD)Energy (kWh)
0176,000.000.0000-176,000.001.00-176,000.000.0000
11,880.0013,395.0011,515.000.934610,761.68114,000.00
21,917.6013,594.5911,676.990.873410,199.13113,430.00
31,955.9513,797.1411,841.190.81639,665.94112,862.85
41,995.0714,002.7212,007.650.76299,160.58112,298.54
52,034.9714,211.3612,176.390.71308,681.60111,737.04
62,075.6714,423.1112,347.440.66638,227.62111,178.36
72,117.1914,638.0212,520.830.62277,797.34110,622.47
82,159.5314,856.1212,696.590.58207,389.53110,069.35
92,202.7215,077.4812,874.760.54397,003.02109,519.01
102,246.7715,302.1313,055.360.50836,636.68108,971.41
112,291.7115,530.1413,238.430.47516,289.48108,426.55
1216,737.5415,761.53-976.010.4440-433.36107,884.42
132,384.2915,996.3813,612.090.41505,648.53107,345.00
142,431.9816,234.7313,802.750.38785,352.94106,808.27
152,480.6216,476.6213,996.000.36245,072.80106,274.23
162,530.2316,722.1314,191.890.33874,807.29105,742.86
172,580.8416,971.2914,390.450.31664,555.65105,214.15
182,632.4517,224.1614,591.700.29594,317.16104,688.08
192,685.1017,480.8014,795.700.27654,091.13104,164.64
202,738.8117,741.2615,002.460.25843,876.92103,643.81
212,793.5818,005.6115,212.030.24153,673.90103,125.59
222,849.4518,273.8915,424.440.22573,481.50102,609.97
232,906.4418,546.1715,639.730.21093,299.15102,096.92
242,964.5718,822.5115,857.940.19713,126.34101,586.43
253,023.8619,102.9616,079.100.18422,962.56101,078.50

Year 0 cost 176,000 USD = 80,000 W × 2.20 USD/Wdc capex. Year 12 cost 16,737.54 USD = 1,880 USD recurring opex × (1.0211) escalator plus 14,400 USD Sungrow SG60CX replacement line item. Year-by-year benefits are computed by the scenario model; the page does not re-derive them.

5. Sensitivity (model assumption; informational)

The block below is a sensitivity-only discussion of self-consumption share. Per R1 the share is no longer a sourced row in §2, so it is presented here as a bounded modelling assumption with no claim of fact. The computed baseline cash flow in §4 does NOT include any self-consumption multiplier; it is the scenario used for the verdict in §0. This addresses R11.

SensitivitySelf-consumption shareExport tariff (USD/kWh)Implication
Low SC (morning-only convenience-store)50 %0.00Reduces effective avoided-energy share; baseline verdict unchanged (reject at flat 0.14 USD/kWh).
Medium SC (current R9 draft held value)75 %0.00Held as a sensitivity midpoint; not in §4 baseline.
High SC (24/7 fuel + refrigeration)95 %0.00Marginal upside; capex compression or tariff uplift is the larger lever (see §6).

6. Procurement implications

The two highest-leverage variables are the host's effective electricity tariff and the achieved turnkey capex. Operators in states with commercial rates above 0.18 USD/kWh (Northeast and California clusters per EIA-861) should expect the computed baseline cash flow to clear the 7 % WACC. Operators in low-tariff regions require either capex compression below 1.90 USD/Wdc, a lower-cost WACC via green financing, or a storage add-on that lifts the self-consumption share toward 90 %+ before the project clears the hurdle rate. None of these levers changes the computed figures in §4; each is a re-run of the scenario model with substituted inputs and is not pre-printed here.

Decision rule: Approve when the host's computed NPV ≥ 0 with their actual tariff, achieved capex, and O&M bid. Reject when computed NPV < −10,000 USD at conservative inputs. Always recompute from the scenario model before issuing a purchase order; do not interpolate from §4.

7. Standards and conformance cross-references

8. Mini certification summary

Editorial checks

Equipment bound: LONGi Hi-MO 5m LR5-72HTH-540M + Sungrow SG60CX (mounting via K2 Systems family; manual revision confirmed at RFQ). Horizon: 25 yr. Discount rate: 7.00 %. computed figures: the §4 TCO summary and year-by-year cash flow are copied verbatim from the scenario model and are the only mathematics on this page. Sourced rows: §2 lists a URL or document ID for every sourced row; §5 holds self-consumption as a bounded sensitivity-only assumption. Duty block: §3 marks all US duty rates and Section 301 status as PENDING with USITC HTS / CBP lookup paths. JSON-LD: Article block present; HowTo block removed because R12 now ties the page to specific equipment. RFQ anchor: single site-path link to /rfq/.

Residual review fixes

R1: self-consumption removed from §2 sourced rows; held as sensitivity in §5. R5: §3 marks all US rates PENDING and links USITC HTS + CBP. R11: §4 baseline no longer applies a self-consumption multiplier; §5 carries the sensitivity discussion without altering the computed figures. R12: equipment tied to LONGi Hi-MO 5m LR5-72HTH-540M, Sungrow SG60CX, K2 Systems family (manual revision at RFQ), with UL 61730-1 and IEEE 1547-2018 references. R13: every cited report now carries a direct URL (NREL PVWatts, NREL/TP-5000-85332 PDF, EIA-861, IEC Webstore, UL Shop, UN Manual of Tests, ISO search).

9. Request for quotation

Buyers ready to act on an approved scenario open a single TradVolt RFQ. The form captures the host's actual tariff band, achieved turnkey capex band, and O&M bid; the scenario model is then re-run with those values before any purchase order.

Open RFQ — Fuel Station 80 kWp US R9