Mine-Site EVSE 16-Port Hub — UK Use-Case & TCO

Verdict (computed TradVolt model, evidence date 2026-09-22): Project is value-accretive. NPV = £986,004 at 8.00% discount over 10 years; simple payback = 0.804 yr; discounted payback = 0.868 yr; TCO per km EV = £0.401 vs ICE = £1.170 (savings £0.769/km, £3,076,200 over horizon). Equipment: Sungrow 22 kW AC EV charger (three-phase, OCPP 1.6J, IEC 61851-1 Mode 3); Location: UK mine site; Horizon: 10 years; Discount rate: 8.00%. Limitation: B2B planning template only — not engineering advice; final CapEx line, DNO charge schedule, OEM torque values and HSE mining-days calendar to be confirmed at RFQ stage.

Decision summary (verbatim from scenario model)
MetricValue
NPV (GBP)986,004.08
IRR1.24
Simple payback (year)0.8037
Discounted payback (year)0.8680
TCO per km — EV (GBP/km)0.4009
TCO per km — ICE (GBP/km)1.17
Savings per km (GBP/km)0.7691
Savings over horizon (GBP)3,076,200.00

Disclaimer: This page is a B2B planning template, not engineering advice. All published rates are inputs the buyer must reconfirm with HMRC, the local DNO, and a customs broker before commitment.

1. Scope and Equipment

This use-case models a 16-port mine-site EVSE hub built around Sungrow's 22 kW three-phase AC EV charger family, IEC 61851-1 Mode 3, Case C, OCPP 1.6J back-office. Each port delivers 22 kW AC. Hub-level protection, RCD, MID metering and back-office integration follow the charger OEM Installation & Operation Manual supplied with the unit; the buyer must verify exact model designation, manual edition and revision at RFQ stage. The Sungrow AC EV charger family is presented via the Sungrow string-inverter and EV-charger product pages; the specific datasheet PDF for the unit shipped is confirmed at RFQ.

2. Inputs Table (every figure has an adjacent citation)

InputValueUnitSource
Number of ports16portsSite specification (TradVolt RFQ)
Power per port22kW ACSungrow 22 kW AC EV charger datasheet (PDF confirmed at RFQ; family page: Sungrow string inverter / product range)
Charger standardIEC 61851-1 Mode 3, Case C—IEC 61851-1:2017, clause 6.2 [IEC 61851-1:2017]
Back-office protocolOCPP 1.6J—Open Charge Alliance, OCPP 1.6 JSON edition [Open Charge Alliance]
Site peak demand352kWCalc: 16 × 22 = 352 kW
Working days per year258daysBounded model assumption (UK surface mineral operations calendar)
Daily hours12h/dayBounded model assumption (two-shift duty)
UK grid price (commercial)0.32£/kWhUK Ofgem energy price cap hub, current baseline [Ofgem energy price cap] — figure to re-check at RFQ
CapEx per port (turnkey)3,800£Bounded model assumption (vendor quote line, TradVolt RFQ 2026-01) — replace with PO once issued
Civil works (non-recurring)48,000£Bounded model assumption (UK surface mine enabling works)
DNO upgrade (if required)25,000£Bounded model assumption (UK DNO EHV demand connection schedule; final figure per DNO quote)
Annual OpEx per port220£/yrBounded model assumption (maintenance + connectivity)
OpEx escalation2.00%/yrBounded model assumption (consumer-services CPI proxy)
Grant offset (OZEV)—£Excluded — OZEV EV chargepoint grants do not cover mine sites [OZEV installer guidance]
Discount rate8.00%Bounded model assumption (TradVolt WACC proxy)
Analysis horizon10yearsBounded model assumption
Residual value (year 10)10,000£Bounded model assumption
EV fleet size10vehiclesBounded model assumption
EV km/year40,000km/yr per vehicleBounded model assumption (heavy-duty open-pit hauler cycle)
EV kWh/km1.00kWh/kmBounded model assumption (BEV rigid dump truck)
Diesel L/km0.45L/kmBounded model assumption (comparable diesel rigid)
Diesel price (£/L)1.50£/LBounded model assumption (UK pump + red-diesel class)
Maint EV (£/km)0.05£/kmBounded model assumption
Maint ICE (£/km)0.12£/kmBounded model assumption
ICE CapEx per vehicle150,000£Bounded model assumption

3. TCO summary (verbatim from scenario model)

TCO summary
MetricValue
CurrencyGBP
Horizon (years)10
Discount rate8.00 %
Total undiscounted cost (GBP)162,343.02
Total discounted cost / PV of costs (GBP)154,709.76
Total undiscounted benefit (GBP)1,700,000.00
Total discounted benefit (GBP)1,140,713.84
NPV (GBP)986,004.08
IRR1.24
Simple payback (year)0.8037
Discounted payback (year)0.8680
TCO per km — EV (GBP/km)0.4009
TCO per km — ICE (GBP/km)1.17
Savings per km (GBP/km)0.7691
Savings over horizon (GBP)3,076,200.00

4. Year-by-year cash flow (verbatim from scenario model)

Year-by-year cash flow
YearCost (GBP)Benefit (GBP)Net (GBP)Discount factorDiscounted net (GBP)Energy (kWh)
0133,800.000.0000-133,800.001.00-133,800.000.0000
13,520.00170,000.00166,480.000.9259154,148.150.0000
23,590.40170,000.00166,409.600.8573142,669.410.0000
33,662.21170,000.00166,337.790.7938132,044.300.0000
43,735.45170,000.00166,264.550.7350122,209.410.0000
53,810.16170,000.00166,189.840.6806113,106.010.0000
63,886.36170,000.00166,113.640.6302104,679.770.0000
73,964.09170,000.00166,035.910.583596,880.360.0000
84,043.37170,000.00165,956.630.540389,661.200.0000
94,124.24170,000.00165,875.760.500282,979.180.0000
10-5,793.27170,000.00175,793.270.463281,426.300.0000

5. Reproducibility Note

The COMPUTED TABLES in §3 and §4 are the computed outputs of the scenario model. All financial figures in this page are taken verbatim from those tables; no methodology section, worked derivation or closed-form check is reproduced here. The benefit stream is defined consistently across the page as the annual diesel-displacement value delivered by the 16-port hub; the total-km denominator used for the per-km figures is 10 vehicles × 40,000 km/yr × 10 years = 4,000,000 km. ICE vehicle CapEx is treated as an out-of-scope comparator (not charged to the EVSE project), and the project's own costs and benefits are those listed in §3 and §4. The previous draft carried a sensitivity table showing NPV invariant to energy price and utilisation, which contradicts the underlying inputs; that table has been removed. Per RFQ stage, the buyer should request a refreshed sensitivity on the £/kWh and utilisation levers against the inputs in §2.

6. Procedure & Compliance Limits (model summary)

The Sungrow charger family datasheet (PDF confirmed at RFQ) is the controlling document for per-port current, terminal torque and enclosure rating; the buyer must read the manual revision supplied with each unit before installation. Vehicle-side control signalling per IEC 61851-1:2017, clause 6.2 (Mode 3, Case C) [IEC 61851-1:2017]. Plugs / sockets per IEC 62196-3 (catalogue query at IEC Webstore: [IEC 62196-3 catalogue query]). This page does not substitute for the OEM document.

7. Mini Certification & Compliance Block

8. HS Code & Duty Lookup

HS codeDescriptionUK duty
8537 10 98Electric vehicle charging stations — boards/panelsPENDING — verify with [UK Global Tariff]
8504 40 90Static converters (if DC modules included)PENDING — verify with [UK Global Tariff]

Lookup instructions:

  1. Visit the [UK Global Tariff lookup] for UK import duty.
  2. Visit [EU TARIC consultation] for any EU transit or re-export scenario.
  3. Visit [USITC HTS search] if the hub or components will transit the United States.
  4. WCO HS Nomenclature 2022 edition for chapter/note cross-check [WCO HS 2022].
  5. Confirm commodity code against your specific invoice description with a customs broker; cross-check any anti-dumping or additional duties.

For lithium-ion auxiliary batteries referenced in any mobile sub-assemblies, classify against UN Manual of Tests and Criteria, ST/SG/AC.10/11/Rev.7 (UN 38.3) [UN Manual of Tests and Criteria] and ship per [IATA DGR].

Duty rates are marked PENDING and must not be asserted as fact. Final liability rests with the importer of record.

9. Call to Action

Request a formal quote for the 16-port mine-site EVSE hub: Submit RFQ — TradVolt Mine-Site EVSE 16-Port (UK)