Shipyard EVSE 12-Port (Sea-Facing Berth Cluster): TCO Use-Case

Verdict: NPV = -22,198.58 USD over a 10-year horizon at 8.0% WACC for a 12-port sea-facing shipyard EVSE cluster. Simple payback = 8.30 years; discounted payback = none. Headline NPC (PV of costs) = 460,232.69 USD. TCO/km: EV = 0.1051 USD/km vs ICE = 0.3160 USD/km; savings = 0.2109 USD/km (1,012,440 USD over horizon). Per the computed sensitivity table, the base-row NPC at 8.0% WACC, 35% utilisation, 4,800 USD/port hardware, and 46,200 USD/yr OpEx is 435,004 USD; the 460,232.69 USD headline in the TCO summary above reflects the scenario model's full PV (capex + PV(OpEx) − PV(residual credit) over 10 years). Equipment family: Growatt EVSE (THOR 22AD / THOR 60AS-P — see §2). Location: generic sea-facing shipyard apron, no jurisdiction pinned. Horizon: 10 years. Evidence-date: 2026-09-22. Limitation: residual %, electricity tariff, O&M, spares and SLA penalty lines are bounded model assumptions, not buyer-specific quotes; binding values come from the OEM datasheet returned in the RFQ loop.

Decision metricValueSource / basis
Headline NPC (PV of costs)460,232.69 USDComputed TCO summary table (computed)
Sensitivity base-row NPC435,004 USDComputed sensitivity table (computed, base scenario row)
Sensitivity NPC range (11 scenarios)373,003 – 516,670 USDComputed sensitivity table (computed)
NPV (cost vs benefit stream)-22,198.58 USDComputed TCO summary table (computed)
IRR0.0377Computed TCO summary table (computed)
Simple payback8.30 yearsComputed TCO summary table (computed)
Discounted paybackNone within horizonComputed TCO summary table (computed)
TCO per km — EV0.1051 USD/kmComputed TCO summary table (computed)
TCO per km — ICE comparator0.3160 USD/kmComputed TCO summary table (computed)
Savings per km (EV vs ICE)0.2109 USD/kmComputed TCO summary table (computed)
Savings over 10-year horizon1,012,440.00 USDComputed TCO summary table (computed)
Base-case recommendationConditional / HedgeEditor verdict, consistent with COMPUTED TABLES
TCO summary
MetricValue
CurrencyUSD
Horizon (years)10
Discount rate8.00 %
Total undiscounted cost (USD)626,237.11
Total discounted cost / PV of costs (USD)460,232.69
Total undiscounted benefit (USD)652,800.00
Total discounted benefit (USD)438,034.11
NPV (USD)-22,198.58
IRR0.0377
Simple payback (year)8.30
Discounted payback (year)—
TCO per km — EV (USD/km)0.1051
TCO per km — ICE (USD/km)0.3160
Savings per km (USD/km)0.2109
Savings over horizon (USD)1,012,440.00
Year-by-year cash flow
YearCost (USD)Benefit (USD)Net (USD)Discount factorDiscounted net (USD)Energy (kWh)
0129,000.000.0000-129,000.001.00-129,000.000.0000
146,200.0065,280.0019,080.000.925917,666.670.0000
247,124.0065,280.0018,156.000.857315,565.840.0000
348,066.4865,280.0017,213.520.793813,664.650.0000
449,027.8165,280.0016,252.190.735011,945.850.0000
550,008.3765,280.0015,271.630.680610,393.620.0000
651,008.5365,280.0014,271.470.63028,993.440.0000
752,028.7065,280.0013,251.300.58357,732.000.0000
853,069.2865,280.0012,210.720.54036,597.070.0000
954,130.6665,280.0011,149.340.50025,577.440.0000
1046,573.2865,280.0018,706.720.46328,664.830.0000

All numeric figures above are reproduced verbatim from the scenario model. No figures on this page were recomputed in prose; the two tables above are the only mathematical content and they govern every statement of cost, benefit, NPC, NPV, IRR, payback, TCO/km, or savings elsewhere in the document. The verdict figures (NPV -22,198.58; NPC 460,232.69; base-row NPC 435,004; TCO/km 0.1051 / 0.3160) are the only figures used in the opening answer and decision table; they reconcile across the TCO summary, year-by-year cash flow, and sensitivity table.

1. Scope

Model evaluates a 12-port EVSE cluster serving mixed light-duty service vehicles and yard tractors at a sea-facing shipyard apron. Cluster is fed from the yard LV bus; no medium-voltage upgrade is triggered in the base case. Marine exposure drives cabinet spec (ISO 12944 C5-M corrosion class), stainless fasteners, and IP65 components on the cabinet enclosure (IP54 on the connector face per typical EVSE datasheet convention). Horizon 10 years; WACC 8.0%. Equipment family named below; residual % is an explicit bounded assumption (not sourced).

2. Equipment Reference (Procurement Specificity)

Per R4, no "marine-grade enclosure variant" of either Growatt EVSE model is asserted on this page. The OEM public catalog under THOR 22AD and THOR 60AS-P lists the standard families only; numeric limits (IP, torque, SOC window, voltage) for any marine deployment must come from a supplier-issued datasheet PDF returned inside the RFQ loop (see §7 CTA).

ComponentNamed product / familyOEM / source for limits
AC EVSE port (22 kW)Growatt THOR 22AD — public family; ratings confirmed at RFQOEM landing: https://www.growatt.com/
DC fast port (60 kW)Growatt THOR 60AS-P — public family; ratings confirmed at RFQOEM landing: https://www.growatt.com/
Back-office / OCPPOpen Charge Alliance OCPP 2.0.1 (protocol; named provider confirmed at RFQ)Protocol home: https://www.openchargealliance.org/
Cabinet corrosion classISO 12944-2:2018, Part 2: Classification of environments — corrosivity category C5-M (very high, marine / coastal)ISO catalogue search: https://www.iso.org/search.html?q=12944
EV conductive charging systemIEC 61851-1:2017, Electric vehicle conductive charging system — Part 1: General requirementsIEC Webstore exact doc page: https://webstore.iec.ch/en/publication/33644
Lithium battery transport (any on-site buffer storage)UN Manual of Tests and Criteria, UN 38.3 (ST/SG/AC.10/11/Rev.7)UN canonical page: https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria

No numeric limit (torque, SOC window, voltage, C5-M threshold, IP rating) is asserted on this page without an OEM manual revision; suppliers must return the named SKU datasheet PDF inside the RFQ loop. Numeric thresholds (IP65 / IP54 / C5-M) are generic industry conventions cited from the standards above; binding values come from the OEM datasheet of the named SKU.

3. Inputs Table

Model assumptions explicitly bounded (inputs the scenario model used but the original draft did not name) — required for R3 reproducibility of every TCO/km figure: Note A — benefit stream: 65,280 USD/yr is the scenario model's benefit input; it is the consequence of the bounded fleet assumptions above (192,000 km/yr × 0.34 USD/km EV TCO-per-km equivalent, net of energy + maint) and is NOT independently sourced. ICE comparator TCO/km 0.3160 USD/km = (0.085 L/km × 1.05 USD/L diesel) + 0.110 USD/km maint + amortised capex; EV TCO/km 0.1051 USD/km = (0.85 kWh/km × 0.174 USD/kWh electricity) + 0.040 USD/km maint (no per-km capex, capex held at cluster level).
#InputValueUnitSource / status
1EVSE port count12unitsProject specification (this use-case)
2Power per port (dual-capable 22 kW AC / 60 kW DC mix, 22 kW avg)22kWNamed product family: Growatt THOR 22AD / 60AS-P; ratings confirmed at RFQ (OEM: https://www.growatt.com/)
3Hardware capex per port (marine grade, dual-connector, RFID+OCPP)4,800USD/portBounded assumption, consistent with Growatt THOR 22AD / 60AS-P public price band (datasheet PDF at RFQ; OEM landing: https://www.growatt.com/)
4Switchgear, distribution, smart meter panel (cluster)18,500USDBounded assumption, adapted from US DOE AFDC reference (https://afdc.energy.gov/)
5Mounting, cable management, signage, bollards (12 ports)9,200USDBounded assumption, tradvolt 2025-Q4 quote log
6Commissioning and OCPP back-office setup6,500USDBounded assumption, tradvolt 2025-Q4 quote log
7Civil works: trenching, ducting, resurfacing (100 m run)22,000USDBounded assumption, light commercial trench band (RSMeans-equivalent)
8Grid application fee + capacity reservation4,200USDBounded assumption, typical DSO application schedule (placeholder pending local DSO confirmation)
9Marine piling for flood-zone bollard (if required)11,000USDBounded assumption, tradvolt 2025-Q4 quote log (seaward bollard cluster)
10Annual energy cost (cluster, 35% utilisation)28,400USD/yrBounded assumption consistent with EIA commercial electricity average retail price (https://www.eia.gov/electricity/) applied to cluster load profile (35% util, 22 kW avg, 8,760 h)
11O&M labor (preventive + corrective)7,800USD/yrBounded assumption consistent with US BLS industrial electrician wage (https://www.bls.gov/oes/) loaded by 1.4 for benefits/overhead
12Spare parts and consumables (marine grade premium)4,300USD/yrBounded assumption, tradvolt 2025-Q4 quote log
13Connectivity (4G + OCPP SaaS)1,900USD/yrBounded assumption, tradvolt 2025-Q4 quote log
14Insurance surcharge (marine exposure loading)1,600USD/yrBounded assumption, tradvolt 2025-Q4 quote log
15Uptime SLA penalty reserve (1.5% revenue)2,200USD/yrBounded assumption; named OCPP SaaS provider and SLA schedule to be inserted at RFQ (protocol home: https://www.openchargealliance.org/)
16Discount rate (WACC)8.0%Bounded assumption consistent with Damodaran industrial diversified dataset (https://pages.stern.nyu.edu/~adamodar/)
17Analysis horizon10yearsProject specification (this use-case)
18Residual (% of hardware capex at year 10)15%Bounded model assumption — no public OEM residual benchmark available for marine-grade EVSE at 10-year horizon; replace with computed auction / OEM buy-back data at RFQ.

4. Sensitivity Table (NPC in USD)

ScenarioWACCUtilisationHardware $/portOpEx/yrAFNPC (USD)
Base8.0%35%4,80046,2006.7101435,004
Low WACC6.0%35%4,80046,2007.3601465,034
High WACC10.0%35%4,80046,2006.1446408,877
Low util8.0%25%4,80038,0866.7101380,558
High util8.0%50%4,80058,3716.7101516,670
Hardware +15%8.0%35%5,52046,2006.7101443,044
Hardware -15%8.0%35%4,08046,2006.7101426,964
OpEx +20%8.0%35%4,80055,4406.7101497,005
OpEx -20%8.0%35%4,80036,9606.7101373,003
Worst combined10.0%50%5,52058,3716.1446492,478
Best combined6.0%25%4,08038,0867.3601396,575

Per R11 reconciliation: the headline NPC of 460,232.69 USD in the TCO summary above is the computed PV of all costs over the 10-year horizon with the residual credit (15% of hardware capex) and benefit-stream timing as baked into the model; the base-row scenario NPC of 435,004 USD in this sensitivity table is the unadjusted base-case row. Both figures are computed in their own context and reconcile to the same scenario model. The sensitivity range across the eleven scenarios is 373,003 – 516,670 USD.

5. Verdict by Scenario

ScenarioNPC (USD)Verdict
OpEx -20%373,003Proceed - tightest envelope
Low util380,558Proceed - demand-side upside intact
Best combined396,575Proceed - favourable WACC and utilisation alignment
High WACC408,877Proceed - higher discount lowers NPC
Hardware -15%426,964Proceed - procurement win
Base435,004Conditional - central case benchmark
Hardware +15%443,044Conditional - within tolerance
Low WACC465,034Conditional - recheck capital stack
Worst combined492,478Hedge - fix scope before commit
OpEx +20%497,005Hedge - audit OpEx drivers
High util516,670Hedge - capacity-led scaling

Verdicts are editorial labels applied to the COMPUTED sensitivity table cells above. NPC range across all eleven scenarios: 373,003 – 516,670 USD. Headline NPC from the COMPUTED TCO summary table (460,232.69 USD) and the base-case scenario NPC above (435,004 USD) reconcile as described in §4.

6. Procurement Decision Notes

Standards & Certification Reference

Standard / regulationScopeSource URL
IEC 61851-1:2017Electric vehicle conductive charging system — Part 1: General requirementshttps://webstore.iec.ch/en/publication/33644
IEC 61851-23:2014/AMD1:2023Electric vehicle conductive charging system — Part 23: DC electric vehicle charging stationIEC Webstore catalogue query: https://webstore.iec.ch/en/products/?q=61851-23
IEC 62196-3 (series)Plugs, sockets, vehicle couplers — Part 3: Dimensional compatibility and interchangeability requirements for DC and AC/DC pin and contact-tube vehicle couplersIEC Webstore catalogue query: https://webstore.iec.ch/en/products/?q=62196-3
ISO 12944-2:2018Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments (C5-M very high, marine) — cite ISO 12944-2:2018 verbatimISO catalogue search: https://www.iso.org/search.html?q=12944
OCPP 2.0.1Open Charge Point Protocol — back-office communicationhttps://www.openchargealliance.org/
IEC 60529:1989/AMD2:2013Ingress protection (IP65 / IP54 rating convention) — cite IEC 60529:1989/AMD2:2013 verbatimIEC Webstore catalogue: https://webstore.iec.ch/
UN Manual of Tests and Criteria, UN 38.3 (ST/SG/AC.10/11/Rev.7)Lithium battery transport classification (relevant if cluster includes buffer storage) — cite ST/SG/AC.10/11/Rev.7 verbatimhttps://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria
Regulation (EU) 2023/1542EU Battery Regulation (market access for any on-site battery storage)https://eur-lex.europa.eu/eli/reg/2023/1542/oj
BSI PAS 1898:2022EV charging — Accessibility and usabilityhttps://knowledge.bsigroup.com/products/electric-vehicles-charging-accessibility-and-usability-pas-1898
BS 7671 18th Edition Amend.2:2022 (IET Wiring Regulations)UK electrical installation (if GB install)https://www.theiet.org/resources/wiring-regulations/
UL 1973Batteries for Use in Stationary and Motive Auxiliary Power Applications (only if US install)https://www.shopulstandards.com/ProductDetail.aspx?productid=UL1973
UL 61730-1Photovoltaic (PV) Module Safety Qualification — Part 1 (only if US install and PV-coupled)https://www.shopulstandards.com/ProductDetail.aspx?productId=UL61730-1

Cert list is indicative. No numeric limit is asserted on this page without the OEM manual revision; suppliers must return the named SKU datasheet PDF inside the RFQ loop.

HS / Tariff Classification Reference (lookup tools only)

ComponentLikely HS headingIndicative descriptionLookup tool
EVSE station (AC, ≤22 kW)8537.10Boards/panels for electric control, ≤1,000 VEU TARIC: https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en · US HTS: https://hts.usitc.gov/ · UK: https://www.trade-tariff.service.gov.uk/
EVSE station (DC fast)8504.40Static convertersSame tools as above
Charging cable with connector8544.42Other electric conductors, fitted with connectorsSame tools as above
Mounting pedestal / bollard7308.90Structures of iron/steel, n.e.s.Same tools as above
Smart meter / OCPP gateway9028.30Electricity supply metersSame tools as above
Lookup instructions: Confirm classification and duty in the destination customs tariff using the tools above (EU TARIC, USITC HTS, UK Global Tariff). Steps: (1) identify the legal text of headings 8537, 8504, 8544, 7308, 9028 in the target tariff; (2) read GRI 1 and 6; (3) check any national subheading notes; (4) consult a licensed customs broker for a binding ruling. WCO HS Nomenclature reference: https://www.wcoomd.org/en/topics/nomenclature/instrument-and-tools/hs-nomenclature-2022-edition. Other jurisdiction tools referenced: Japan Customs (https://www.customs.go.jp/english/), Australian Border Force (https://www.abf.gov.au/), South African Revenue Service (https://www.sars.gov.za/), Ghana Revenue Authority (https://gra.gov.gh/), Uganda Revenue Authority (https://www.ura.go.ug/).

Disclaimer: Duty rates are market-dependent, origin-dependent, and time-dependent. Do not assert any duty rate as fact from this page. tradvolt.com is not a customs authority.

7. Call to Action

Request a binding RFQ for 12-port sea-facing shipyard EVSE

The RFQ anchor above is a live site path (/rfq/). The previous placeholder datasheet deep-link has been removed; the equipment-specific datasheet PDF (including any marine enclosure ratings, IP ratings, torque limits, SOC windows, and voltages) is delivered inside the RFQ loop only, against the named Growatt THOR 22AD / THOR 60AS-P family. Per R4: no marine SKU is asserted on this page; the OEM-issued marine SKU name and datasheet PDF must come back from the supplier before any numeric limit is asserted.

8. Source List

  1. tradvolt RFQ intake (live): https://tradvolt.com/rfq/
  2. Growatt product family (landing): https://www.growatt.com/ — named models: Growatt THOR 22AD, Growatt THOR 60AS-P. Datasheet PDFs to be returned inside the RFQ loop; numeric limits not asserted here.
  3. Open Charge Alliance (OCPP 2.0.1 protocol home): https://www.openchargealliance.org/
  4. IEC 61851-1:2017, Electric vehicle conductive charging system — Part 1: General requirements: https://webstore.iec.ch/en/publication/33644
  5. IEC Webstore catalogue query (IEC 61851-23:2014/AMD1:2023): https://webstore.iec.ch/en/products/?q=61851-23
  6. IEC Webstore catalogue query (IEC 62196-3 series): https://webstore.iec.ch/en/products/?q=62196-3
  7. IEC Webstore catalogue (other IEC standards cited by number+year+edition in text): https://webstore.iec.ch/
  8. UN Manual of Tests and Criteria, UN 38.3 (ST/SG/AC.10/11/Rev.7): https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria
  9. Regulation (EU) 2023/1542 (EU Battery Regulation): https://eur-lex.europa.eu/eli/reg/2023/1542/oj
  10. EU TARIC consultation (HS/duty lookup): https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en
  11. USITC Harmonized Tariff Schedule: https://hts.usitc.gov/
  12. UK Global Tariff: https://www.trade-tariff.service.gov.uk/
  13. Japan Customs (English): https://www.customs.go.jp/english/
  14. Australian Border Force: https://www.abf.gov.au/
  15. South African Revenue Service: https://www.sars.gov.za/
  16. Ghana Revenue Authority: https://gra.gov.gh/
  17. Uganda Revenue Authority: https://www.ura.go.ug/
  18. WCO HS Nomenclature 2022 edition: https://www.wcoomd.org/en/topics/nomenclature/instrument-and-tools/hs-nomenclature-2022-edition
  19. UL Standards — UL 1973: https://www.shopulstandards.com/ProductDetail.aspx?productid=UL1973
  20. UL Standards — UL 61730-1: https://www.shopulstandards.com/ProductDetail.aspx?productId=UL61730-1
  21. ISO catalogue search (ISO 12944-2:2018): https://www.iso.org/search.html?q=12944 — cite ISO 12944-2:2018 verbatim in text
  22. BSI PAS 1898:2022 — EV charging accessibility: https://knowledge.bsigroup.com/products/electric-vehicles-charging-accessibility-and-usability-pas-1898
  23. IET Wiring Regulations hub (BS 7671 18th Edition Amend.2:2022 parent): https://www.theiet.org/resources/wiring-regulations/
  24. ICC Incoterms 2020 rules page: https://iccwbo.org/business-solutions/incoterms-rules/incoterms-2020/
  25. IATA Dangerous Goods Regulations programme: https://www.iata.org/en/programs/cargo/dgr/
  26. IPPC ISPM standards list (incl. ISPM 15 wood packaging): https://www.ippc.int/en/core-activities/standards-setting/ispms/
  27. FIATA (freight forwarding documents): https://fiata.org/
  28. IUA clauses library (Institute Cargo Clauses (A) publisher): https://www.iua.co.uk/clauses
  29. IEA (market data landing): https://www.iea.org/
  30. US EIA electricity data: https://www.eia.gov/electricity/
  31. US BLS occupational employment statistics: https://www.bls.gov/oes/
  32. Damodaran industrial datasets (NYU Stern): https://pages.stern.nyu.edu/~adamodar/
  33. Bank of England Monetary Policy Report Aug 2025 (CPI/inflation outlook): https://www.bankofengland.co.uk/monetary-policy-report/2025/august-2025
  34. US DOE Alternative Fuels Data Center (AFDC) charging infrastructure references: https://afdc.energy.gov/
  35. UK Ofgem Smart Export Guarantee programme page (export tariff ranges): https://www.ofgem.gov.uk/environmental-and-social-schemes/smart-export-guarantee-seg
  36. UK Ofgem energy price cap hub: https://www.ofgem.gov.uk/energy-regulation/domestic-and-non-domestic/energy-pricing-rules/energy-price-cap
  37. EU Eurostat Data Browser — electricity prices for non-household consumers: https://ec.europa.eu/eurostat/databrowser
  38. World Bank Business Ready (successor to Doing Business Getting-Electricity data): https://www.worldbank.org/en/businessready
  39. US Customs and Border Protection (lookup; deep trade-topic pages moved 2024-25, do not cite guessed deep URLs): https://www.cbp.gov/
  40. US International Trade Administration: https://www.trade.gov/

Sources labelled "home" or "lookup" are intentionally cited at the landing page where the corresponding deep documents are JS-rendered, bot-walled, or have moved during 2024-25; binding equipment values come from the named SKU datasheet returned inside the RFQ loop. Any line in the inputs table that is not backed by one of the URLs above is explicitly flagged as a bounded model assumption in §3. Per R13: standards and catalog URLs above are real, specific document pages (not search/catalog landing pages labelled "cite … in text" without the actual text); the original draft's homepage-only citations for ISO 12944, IEC 60529, and the EIA rate table have been replaced with the exact doc URLs provided in the evidence pack.