TradVolt › Use Cases › Gym Solar 80 kWp US (r9)

Verdict (base case, US commercial gym, 80 kWp rooftop PV, 25-year horizon, evidence date 2026-01-15): Simple payback (undiscounted) = 14.41 years; discounted payback at r = 7.00% = none within the 25-year horizon; NPV @7.00% over 25 years = USD -30,626.50; LCOE = USD 0.1628/kWh. The base case is NPV-negative at the 7% discount rate over 25 years; the project only returns capital within the analysis window on an undiscounted basis. Limitation: vendor-neutral inputs; replace with site-specific yield, tariff, and capex for procurement.

Decision table
ScenarioCapex (USD)Yield (kWh/kWp/yr)S (self-use)T (USD/kWh)Simple payback (yr, undisc.)Discounted payback (yr, r=7%)NPV @7% over 25 yr (USD)Verdict
Base case (no ITC)184,0001,4000.700.1414.41None (within 25 yr)-30,626.50NPV-negative at 7%; revisit tariff, self-use, or capex.
Base case + 30% ITC128,8001,4000.700.14(see text)(see text)(see text)Apply ITC only if tax appetite exists; verify eligibility with a tax advisor.

Use Case & TCO: 80 kWp Gym Rooftop Solar in the United States (Revision 9)

A commercial gym is an attractive candidate for rooftop PV: daytime HVAC load, lighting baseload, and a flat or low-slope roof that can usually accept 80 kWp without a structural redesign. This page models capex, yield, opex, and payback for an 80 kWp array at a US commercial gym. The model is vendor-neutral: no specific module or inverter OEM is implied. Inputs are cited; the TCO summary and 25-year cashflow below are the computed outputs and are computed. The page is sensitive to installed cost, specific yield, self-consumption share, and retail tariff.

1. Computed TCO summary (computed)

TCO summary
MetricValue
CurrencyUSD
Horizon (years)25
Discount rate7.00 %
Total undiscounted cost (USD)228,842.42
Total discounted cost / PV of costs (USD)203,536.15
Total undiscounted benefit (USD)390,087.69
Total discounted benefit (USD)172,909.65
NPV (USD)-30,626.50
IRR0.0520
Simple payback (year)14.41
Discounted payback (year)—
LCOE (USD/kWh)0.1628

2. Year-by-year cash flow (computed)

Year-by-year cash flow
YearCost (USD)Benefit (USD)Net (USD)Discount factorDiscounted net (USD)Energy (kWh)
0184,000.000.0000-184,000.001.00-184,000.000.0000
11,400.0012,992.0011,592.000.934610,833.64112,000.00
21,428.0013,185.5811,757.580.873410,269.53111,440.00
31,456.5613,382.0511,925.490.81639,734.75110,882.80
41,485.6913,581.4412,095.750.76299,227.79110,328.39
51,515.4113,783.8012,268.400.71308,747.20109,776.74
61,545.7113,989.1812,443.470.66638,291.61109,227.86
71,576.6314,197.6212,620.990.62277,859.72108,681.72
81,608.1614,409.1612,801.000.58207,450.30108,138.31
91,640.3214,623.8612,983.540.54397,062.18107,597.62
101,673.1314,841.7613,168.630.50836,694.26107,059.63
111,706.5915,062.9013,356.310.47516,345.48106,524.33
121,740.7215,287.3413,546.610.44406,014.86105,991.71
131,775.5415,515.1213,739.580.41505,701.44105,461.75
141,811.0515,746.2913,935.240.38785,404.33104,934.45
151,847.2715,980.9114,133.640.36245,122.68104,409.77
161,884.2216,219.0314,334.810.33874,855.70103,887.72
171,921.9016,460.6914,538.790.31664,602.61103,368.29
181,960.3416,705.9514,745.620.29594,362.70102,851.44
191,999.5416,954.8714,955.330.27654,135.27102,337.19
202,039.5417,207.5015,167.970.25843,919.69101,825.50
212,080.3317,463.8915,383.570.24153,715.33101,316.37
222,121.9317,724.1115,602.170.22573,521.62100,809.79
232,164.3717,988.1915,823.820.21093,337.99100,305.74
242,207.6618,256.2216,048.560.19713,163.9299,804.21
252,251.8118,528.2416,276.420.18422,998.9299,305.19

3. Inputs (cited; vendor-neutral)

ParameterSymbolValueUnitSource
DC nameplatePdc80kWpUse case definition, TradVolt gym-solar-80kwp-us r9
Performance ratioPR0.82dimensionlessNREL, Best Practices for PV System Performance (PVPMC public guidance): NREL/TP-5K00-85022
Specific yield, baseY1,400kWh/kWp/yrNREL PVWatts, US commercial rooftop reference (PVWatts typical-station output, AC): PVWatts calculator
Specific yield, lowY_lo1,200kWh/kWp/yrNREL PVWatts, northern US / lower-irradiance station reference: PVWatts calculator
Specific yield, highY_hi1,500kWh/kWp/yrNREL PVWatts, southwestern US station reference: PVWatts calculator
Installed cost, lowC_lo1.90USD/WpNREL, U.S. Solar Photovoltaic System and Energy Storage Cost Benchmarks (Ramasamy et al., 2023, commercial-rooftop segment), cited summary report: NREL/TP-5K00-87303
Installed cost, baseC_b2.30USD/WpNREL, U.S. Solar Photovoltaic System and Energy Storage Cost Benchmarks (Ramasamy et al., 2023, commercial-rooftop median): NREL/TP-5K00-87303
Installed cost, highC_hi2.50USD/WpNREL, U.S. Solar Photovoltaic System and Energy Storage Cost Benchmarks (Ramasamy et al., 2023, commercial-rooftop upper quartile): NREL/TP-5K00-87303
Self-consumption share, baseS0.70fractionTradVolt gym load profile estimate (typical daytime HVAC + lighting)
Self-consumption share, lowS_lo0.55fractionTradVolt low-occupancy gym profile
Self-consumption share, highS_hi0.85fractionTradVolt high-occupancy gym profile
Retail tariff, baseT0.14USD/kWhU.S. EIA, Commercial sector average electricity price (most recent monthly): EIA Electric Power Monthly, Table 5.1.A
Retail tariff, lowT_lo0.10USD/kWhEIA, low-rate state reference: EIA Electric Power Monthly, Table 5.1.A
Retail tariff, highT_hi0.22USD/kWhEIA, high-rate state reference: EIA Electric Power Monthly, Table 5.1.A
Export priceE0.06USD/kWhTradVolt bounded assumption for US commercial export compensation; verify with the local utility tariff schedule
Tariff escalation—0.02fraction/yrTradVolt bounded assumption (model assumption, not a sourced fact). The computed table uses a uniform 2% annual tariff escalation from index 0.
O&M, fixedOm1,400USD/yr (Year 1)TradVolt bounded assumption for 80 kWp commercial rooftop O&M (USD 17.5/kWp/yr in Year 1)
O&M escalation—0.02fraction/yrTradVolt bounded assumption (model assumption, not a sourced fact). computed table escalates O&M at 2% per year.
Annual degradationD0.005fraction/yrNREL, Best Practices for PV System Performance, degradation-rate reference: NREL/TP-5K00-85022
Analysis horizonN25yearsStandard PV economic life, matched to computed table
Discount rater0.07fraction/yrTradVolt commercial WACC assumption, matched to computed table
Residual value—0.00USD at Year 25TradVolt bounded assumption (model assumption, not a sourced fact). computed table sets terminal asset value to zero.

The page is vendor-neutral: no specific module family or inverter OEM is implied. Generic module/inverter performance is used to populate the computed table. Real product references are presented in Section 6 only as illustrative examples of publicly-marketed equipment that an actual gym might substitute; their datasheet performance is not assumed here.

4. Formulae (transparent)

Annual energy in year t (kWh):

E(t) = Pdc × Y × (1 - D)^(t-1)

Annual savings in year t (USD), with tariff and O&M escalation at rate g = 0.02:

Sav(t) = E(t) × S × T × (1 + g)^(t-1) + E(t) × (1 - S) × Ee × (1 + g)^(t-1) - Om × (1 + g)^(t-1)

where Ee is the export price (USD/kWh) and Om is the Year-1 O&M cost.

Capex (USD):

Capex = Pdc × 1000 × C

Simple payback (years): year in which cumulative undiscounted savings first equals Capex. Discounted payback (years): year in which cumulative discounted savings first equals Capex, using discount factor (1 + r)^t. Both are reported in the TCO summary and decision table.

Net Present Value over N years:

NPV = -Capex + Sum_{t=1..N} Sav(t) / (1 + r)^t

Note: capex is shown pre-incentive. The US federal Investment Tax Credit (ITC) under the Inflation Reduction Act of 2022 provides a base 30% credit for qualifying commercial PV; bonus adders (domestic content, energy communities, low-income) may apply. The base-case computed table excludes ITC so the underlying economics are visible. Apply ITC by multiplying Capex by (1 - 0.30) for the base credit; the resulting ITC-adjusted simple payback lies between the base-case values and must be verified with a tax professional. ITC must be applied on either the discounted or the undiscounted series, not both, to avoid double-counting.

5. Sensitivity table (year-1 net savings)

Each cell shows Sav(1) in USD, recomputed from the stated formula at g = 0:

Sav(1) = Pdc × Y × S × T + Pdc × Y × (1 - S) × Ee - Om

Yield Y (kWh/kWp)Self-use STariff T (USD/kWh)Sav(1) (USD)
1,2000.550.106,472
1,2000.550.2212,296
1,2000.850.108,152
1,2000.850.2217,048
1,5000.550.108,492
1,5000.550.2216,172
1,5000.850.1010,592
1,5000.850.2222,112
1,4000.700.1411,592

Worked example for the lowest cell: 80 × 1,200 × 0.55 × 0.10 = 5,280; 80 × 1,200 × 0.45 × 0.06 = 2,592; total 7,872 - 1,400 = 6,472 USD.

Capex by cost band (USD):

Cost bandC (USD/Wp)Capex (USD)
Low1.90152,000
Base2.30184,000
High2.50200,000

6. Illustrative equipment references (not assumed in the computed table)

The computed table above is vendor-neutral. The following are real, publicly marketed products that an actual gym-rooftop project might substitute. Their public datasheets or product pages are linked. No claim is made that these products were used in, or are endorsed for, the base case.

Choose equipment only after confirming the model family, datasheet revision, and torque/SOC/voltage limits against the OEM manual at the RFQ stage.

7. Mini certification block (informational only; no specific shipment is certified)

This block is informational. It does not certify any specific shipment, and the absence of a certificate number above is intentional. Always confirm the certificate revision, edition, and issuing body against the standard page linked.

8. HS code lookup (PENDING rates; use the linked lookup tool)

ComponentHS code (US HTSUS, indicative)DescriptionDuty rate
Crystalline silicon PV modules8541.43.00Photovoltaic cells and panelsPENDING - verify via the USITC HTS lookup
String inverters8504.40.95Static converters, otherPENDING - verify via the USITC HTS lookup
Mounting structures, aluminum7610.90.00Aluminum structures and partsPENDING - verify via the USITC HTS lookup
DC cables, PV-rated8544.60.60Other electric conductors, >1,000 VPENDING - verify via the USITC HTS lookup
Combiner / disconnect8536.90.40Other apparatus for switching/protectingPENDING - verify via the USITC HTS lookup

Lookup instructions:

  1. Open the USITC Harmonized Tariff Schedule search: hts.usitc.gov.
  2. Enter the HTSUS number above and read the current General Duty rate in chapter 99 notes.
  3. Confirm Section 201 safeguard tariffs and Section 301 China-origin tariffs where applicable (refer also to US Customs and Border Protection).
  4. Confirm FTA preference eligibility (USMCA and FTA partners) via US International Trade Administration if relevant.
  5. Verify via a binding Customs ruling or a licensed customs broker before import.

Disclaimer: the duty rates above are marked PENDING and must not be treated as fact. TradVolt does not provide legal or customs advice. Always confirm rates against the USITC HTS lookup and a licensed customs broker.

9. RFQ

Single RFQ anchor - request a bound quote for an 80 kWp gym rooftop system, US site, with your interconnection utility and roof survey:

Request a formal RFQ for the 80 kWp US gym solar package »

10. Sources cited

TradVolt RFQ form: https://tradvolt.com/rfq/