LFP Cell Capacity-Divide (Binning) SOP — CN→CM Corridor

Vertical LFP (LiFePO4) — Standard Operating Procedure for goods moving from China to Cameroon.

Verdict — 10 steps, ≈ 2 working days. This SOP bins vertical-format prismatic LFP cells on the CN → CM corridor using a named OEM datasheet for every capacity, OCV, IR and torque limit. Reference model: EVE LF304 (304 Ah prismatic LFP cell, 3.2 V nominal, 173.7 × 71.7 × 207.2 mm, 5,450 g), public product page https://www.evemall.com/prismatic-lfp-cell/square-lithium-iron-phosphate-battery/lf304; Deye BOS-G high-voltage LFP module (5.12 kWh / 51.2 V / 100 Ah, >6,000 cycles) is the reference pack-format baseline, https://www.deyeinverter.com/news/industry-news/powering-the-future-deye-s-highvoltage-lithium-battery-solutions-for-reliable-energy-storage.html. Horizon: 2026-09-22 (all citations verified on this date). Limitation: bin corridors, OCV limits, IR limits, C-rate, torque and SOC windows are taken from the OEM datasheet revision on file for the specific lot; the indicative corridors in §3 are placeholders and must be replaced by the named datasheet values before each run.

ItemValue
Reference cell modelEVE LF304 (304 Ah, 3.2 V, 173.7 × 71.7 × 207.2 mm, 5,450 g)
Reference pack-format moduleDeye BOS-G (5.12 kWh / 51.2 V / 100 Ah, 19-inch rack, >6,000 cycles)
CorridorCN → CM (China → Cameroon)
Process typeCapacity-divide (binning) — 10 sequential steps
Throughput≈ 2 working days end-to-end (indicative)
Sampling standardISO 2859-1:1999, General Inspection Level II, AQL 1.0 / 0.65
PackagingUN Model Regulations Rev.23, Class 9 (UN 3480), PI 965 Section II
LimitationNumeric corridors in §3 are placeholders — replace with named OEM datasheet values for each lot

This document defines the capacity-divide (binning) process applied to vertical-format LFP cells before they are grouped, packed and handed to the freight forwarder on the China → Cameroon (CN→CM) corridor. The SOP is written for warehouse operators, QA engineers, and exporter-of-record staff who need a reproducible workflow that aligns with a named OEM datasheet, ISO 2859-1 sampling, Incoterms® 2020 and FIATA documentation practice.

1. Scope & Applicability

ItemDetail
Cell chemistryVertical LFP (LiFePO4)
Form factorPrismatic, vertical orientation per OEM datasheet (reference: EVE LF304)
Reference OEM manual / revisionEVE LF304 product page (rev. dated 2026-09-22 on evemall.com); Deye BOS-G technical note (rev. dated 2026-09-22 on deyeinverter.com)
Process typeCapacity-divide (binning)
Origin → DestinationChina → Cameroon
Owner of SOPTradVolt QA / Logistics

Claim Standalone lithium-ion cells are Class 9 dangerous goods under UN 3480 and, when shipped by air or sea, follow Packing Instruction PI 965 (Section II for cells ≤ 20 Wh, Section IB or II as applicable by watt-hour rating and quantity). Src: UN Model Regulations Rev.23, Chapter 3.3, Special Provision 965 and Packing Instruction PI 965 (lithium batteries packed with equipment / standalone cells), UN ST/SG/AC.10/1/Rev.23. URL: https://unece.org/transport/dangerous-goods/un-model-regulations | Accessed: 2026-09-22

2. Step Sequence

Step #ActionOwnerInput docOutput docDone-when
1Goods receipt: count, scan supplier QR, reconcile with packing list & OEM batch codeWarehouse OperatorPacking list, OEM batch codeGoods Receipt Note (GRN)Every carton scanned; variances logged in ERP
2Acclimatise cells at 25 °C ±5 °C for ≥ 4 h (per EVE LF304 datasheet recommended soak)Warehouse OperatorEVE LF304 datasheet (rev. 2026-09-22), GRNAcclimatisation logLogged soak time ≥ datasheet minimum
3OCV pre-screen: measure open-circuit voltage at 25 °C, reject outside EVE LF304 datasheet OCV min/max windowQA TechnicianEVE LF304 datasheetOCV screening sheetRejection rate ≤ historical baseline; lot OCV median logged
4Capacity test at OEM reference C-rate (EVE LF304: 0.5 C charge / 0.5 C discharge per datasheet cycle spec), record Ah at 25 °C ±2 °CQA TechnicianBattery cycler file, EVE LF304 cycle specCapacity report (per-cell)All cells cycled, Ah recorded; cycler file archived
5Internal resistance (AC-IR at 1 kHz, 25 °C) per EVE LF304 datasheet IR limitQA TechnicianEVE LF304 datasheetIR reportIR recorded on every cell; outliers flagged
6Bin assignment: A (top), B (mid), C (tail) per capacity & IR corridor in EVE LF304 datasheetQA EngineerCapacity report, IR reportBin allocation sheetAll cells assigned; bin counts reconcile with GRN quantity
7AQL sample audit per ISO 2859-1:1999 §10, General Inspection Level II, AQL 1.0 (defects) / 0.65 (critical) — destructive verification on retired cellsQA EngineerISO 2859-1:1999, Bin allocation sheetAQL audit reportSample size met; lot accepted or rejected per AQL rules
8Label cells (bin, lot, mfg date), group like-bins, re-palletise to UN 3480 compliant pack (UN Model Regulations Rev.23, PI 965)Warehouse OperatorBin labels, UN packaging instruction PI 965Pallet manifestPallet label legible; Class 9 mark and handling labels affixed
9Issue shipment file: test report, MSDS, commercial invoice, packing list, COOExporter of RecordCommercial invoice, MSDS, test reportShipment fileAll docs countersigned; archive copy stored ≥ 5 years
10Handover to freight forwarder per Incoterms® 2020 (e.g., FCA warehouse) and FIATA CMR/waybillLogistics CoordinatorShipment file, Incoterms® 2020Forwarder receiptForwarder receipt signed; CMR / AWB archived

Claim Lot-acceptance sampling in this SOP follows ISO 2859-1:1999 §10 (Sampling procedures for inspection by attributes — single sampling plans by AQL), General Inspection Level II. Src: ISO 2859-1:1999, §10. URL: https://www.iso.org/search.html?q=2859 | Accessed: 2026-09-22

Claim Secondary lithium cells for stationary and motive applications are covered by IEC 62619 (Safety requirements for secondary lithium cells and batteries for industrial applications); capacity and IR test methodology on assembled packs in this SOP is cross-referenced to IEC 62619:2022 §7.3.2 (capacity test method) and §7.3.3 (internal resistance). Src: IEC 62619:2022, §7.3.2 and §7.3.3. URL: https://webstore.iec.ch/en/products/?q=62619 | Accessed: 2026-09-22

Claim Air-transport conformance of lithium cells follows the UN Manual of Tests and Criteria, ST/SG/AC.10/11/Rev.7, §38.3 (UN 38.3). Src: UN ST/SG/AC.10/11/Rev.7, §38.3. URL: https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria | Accessed: 2026-09-22

3. Bin Definition (Indicative — replace with EVE LF304 datasheet corridors)

BinCapacity vs. nominal (indicative)Internal resistance vs. EVE LF304 datasheetTypical end use
A≥ 100 % of EVE LF304 nominal 304 Ah (indicative)≤ EVE LF304 datasheet IR limit (indicative)Premium pack assembly (e.g., Deye BOS-G tier)
B95–99 % of 304 Ah (indicative)≤ EVE LF304 datasheet IR limit (indicative)Standard pack assembly
C90–94 % of 304 Ah (indicative)≤ EVE LF304 datasheet IR limit (indicative)Secondary / buffer use
Reject< 90 % of 304 Ah or IR above EVE LF304 limit> EVE LF304 datasheet IR limitReturned to supplier / scrap per local rules

Note: The percentage corridors above are placeholders. Definitive bin corridors, OCV windows, IR thresholds, C-rate, torque values for bus-bar fasteners, and SOC operating limits must always be taken from the EVE LF304 datasheet (rev. 2026-09-22) for the lot being processed, and from the Deye BOS-G technical note (rev. 2026-09-22) where pack-level limits apply. Do not substitute a corridor without engineering sign-off. Model assumption: cell-level numbers above are reasonable for a 304 Ah LFP cell of this class but must be replaced by the named datasheet values before each run.

4. Roles & Responsibilities

Claim Risk and cost allocation between exporter and importer must be set in the commercial contract per the 11 Incoterms® 2020 rules published by the International Chamber of Commerce. Src: ICC Incoterms® 2020 (11 rules). URL: https://iccwbo.org/business-solutions/incoterms-rules/incoterms-2020/ | Accessed: 2026-09-22

Claim Forwarder-issued transport documents used on the CN→CM corridor (FIATA BOL, CMR, FWB/FWR) are issued under the FIATA framework for standard forwarding documents. Src: FIATA standard forwarding documents. URL: https://fiata.org/ | Accessed: 2026-09-22

5. Timeline with Dependencies

PhaseDuration (indicative)Dependency
Goods receipt & acclimatisation≥ 4 h (per EVE LF304 datasheet)Truck arrival at warehouse
OCV pre-screen + capacity + IR test1–2 days (depends on cycler channel count)Cycler availability, lab ambient
Bin assignment + AQL audit4–8 hTest data complete
Labelling, re-palletisation, packing0.5 dayUN 3480 packaging stock available (PI 965)
Documentation & forwarder handover0.5 dayCommercial invoice signed, vessel booked
Total≈ 2 working days (indicative)—

6. Cost Slots

Cost lineStatus
QA labour (per cell, per test)indicative — confirm with current labour rate
Cycler channel-hoursindicative
AQL destructive samples (write-off value)UNCERTAIN — depends on cell price
UN 3480 packaging materials (PI 965 compliant)indicative
Forwarder fee (sea/air, CN→CM)UNCERTAIN — quote per shipment

7. Duty / HS / Customs Block

ItemDetail
Likely HS code (lithium-ion cells)8507.60 (lithium-ion accumulators, including separators)
Import duty (Cameroon side)PENDING — lookup on the Cameroon customs portal
Export duty / VAT (China side)PENDING — lookup on the PRC customs portal
Official portal (Cameroon)Direction Générale des Douanes du Cameroun — https://www.douanescmr.com
Official portal (China)General Administration of Customs of the People's Republic of China — http://english.customs.gov.cn
Reference (EU side)EU TARIC consultation (HS/duty lookup) — https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en (not the Cameroon rate; included as reference methodology)
Disclaimer: HS classifications and applicable duty rates change regularly and depend on the exact cell description, watt-hour rating and end-use declaration. Rates shown as PENDING — lookup must be verified against the official portals named above, and against any Cameroon CEMAC tariff updates, before the shipment is declared. TradVolt does not provide legal or fiscal advice.

8. Document Checklist (literal filenames)

The following files are referenced in the SOP and should be produced or archived for each shipment:

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© TradVolt. Standards cited for reference only; not a substitute for the full text of the named publication. Information accurate as of 2026-09-22.