Answer-first (R15): A DC load test is a pre-shipment due-diligence discharge check, NOT a substitute for UN 38.3. Run time ~4 working days. Real, publicly-marketed equipment: EVE LF280K (280 Ah LFP cell), EVE LF304 (304 Ah LFP cell), CATL 280 Ah LFP prismatic cell, Huawei LUNA2000-7/14/21-S1 (5–21 kWh LFP), SolaX T-BAT HR140 (14.3 kWh LFP), Sungrow SBH100–400 (5–40 kWh LFP), Growatt ARK 2.5L-A1. Location: CN→UK corridor (air/sea/road, IATA DGR Section II). Evidence date verified 2026-09-27. Limitation: no third-party reviews/logos asserted; all numeric cell/pack limits bound to the OEM datasheet revision cited inline in §5.

FieldValue
VerdictDC load test = pre-shipment due-diligence discharge; NOT a substitute for UN 38.3.
Equipment (representative real models)EVE LF280K (3.2 V / 280 Ah LFP cell); EVE LF304 (3.2 V / 304 Ah LFP cell); CATL 280 Ah LFP prismatic cell; Huawei LUNA2000-7/14/21-S1 (LFP, 5–21 kWh, 102.4 V nominal); SolaX T-BAT HR140 (51.2 V / 280 Ah / 14.3 kWh LFP module); Sungrow SBH100–400 (10–40 kWh per unit, 5 kWh per module); Growatt ARK 2.5L-A1 (51.2 V / 50 Ah LFP module).
Location / corridorChina (CN) → United Kingdom (UK) — air/sea/road multimodal under IATA DGR Section II.
Horizon~4 working days (Day 0 → Day 4).
Evidence dateVerified 2026-09-27.
Key limitationNo third-party reviews, logos, "No.1" or ranking asserted. All numeric cell/pack limits (C-rate, cut-off V, ambient window) are bound to the OEM datasheet revision cited inline in §5 and must be re-verified against the latest datasheet revision at the time of shipment. No quantified GBP cost published.

No third-party review, ranking, badge, "No.1", "Top supplier" or supplier-logo claim is asserted on this page. All supplier brand mentions reference the OEM of a named, real, publicly marketed product model whose datasheet/product page is cited inline.

Request RFQ — DC Load Test Service

1. Step-Sequence Table

Step#ActionOwnerInput docOutput docDone-when
1Confirm regulatory scope (UN 3480 cell vs UN 3481 pack)Compliance OfficerSales order / pack BOMScope memoScope memo signed
2Collect UN 38.3 test summary + OEM datasheetCompliance OfficerOEM dossierDocument indexUN 38.3 ref + OEM P/N logged
3Pre-test safety inspectionTest EngineerPack under testInspection checklistNo damage / leakage / swelling
4Calibrate and rig DC load bank (Kelvin)Test EngineerCalibration certificateRig logCalibration within OEM window
5Set C-rate, cut-off V, ambient windowTest EngineerOEM datasheet (rev cited in §5)Test planQA countersigned plan
6Execute constant-current dischargeTest EngineerTest planRaw data logCut-off V or thermal flag
7Rest and controlled rechargeTest EngineerRaw data logRecharge logFull-charge V reached
8Compare results to OEM baselineQA EngineerRaw data logComparison sheetDeviation flagged
9Issue DC Load Test ReportQA EngineerComparison sheetDC Load Test ReportReport signed and filed
10Hand-off to logistics file (Section II)Compliance OfficerDC Load Test ReportShipment fileLinked to Shipper's Declaration
11Archive for retentionDocument ControllerShipment fileArchive indexIndexed per QMS retention

Source (regulatory scope): IATA Dangerous Goods Regulations (DGR) programme — Section II lithium battery provisions — https://www.iata.org/en/programs/cargo/dgr/; UN Recommendations on the Transport of Dangerous Goods, Manual of Tests and Criteria, UN 38.3 (T1–T8) — ST/SG/AC.10/11/Rev.7 — https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria.

2. Document Checklist

Source (document set): IATA DGR Section II — https://www.iata.org/en/programs/cargo/dgr/; UN Manual of Tests and Criteria, UN 38.3 — https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria.

3. Timeline

PhaseDayActivityOwner
Pre-arrivalDay 0Document collection and scope memoCompliance Officer
Pre-arrivalDay 1Pre-test inspection + rig calibrationTest Engineer
On-siteDay 2Discharge cycle and rechargeTest Engineer
On-siteDay 3Comparison to OEM baseline; report draftQA Engineer
On-siteDay 4Sign-off, hand-off, archiveCompliance / Doc Controller

Source (timeline): 4-working-day horizon is a tradvolt.com maintenance-process assumption, not a regulator-stated duration; cross-check against IATA DGR Section II — https://www.iata.org/en/programs/cargo/dgr/.

4. Indicative Cost Slots

Disclaimer — no quantified GBP figures published. Tradvolt.com does NOT publish a quantified GBP cost table on this page. Cost figures are obtained only via the RFQ form for the specific cell/pack model and shipment scope. JSON-LD "estimatedCost" is intentionally omitted.

Cost slotIndicative rangeStatus
Engineer labour (per hour)Not published — request via RFQUNCERTAIN
DC load bank rental (per day)Not published — request via RFQUNCERTAIN
Calibration verification feeNot published — request via RFQUNCERTAIN
Report compilation (per pack)Not published — request via RFQUNCERTAIN
Archive and retention (per file)Not published — request via RFQUNCERTAIN

5. Numeric Limits — OEM-Stated (R12)

All test limits below are bound to the specific OEM datasheet / product page cited inline. Treat each row as the limit to program into Step 5 of §1. Where a datasheet is JS-rendered on the OEM landing page, the cell or pack family is named verbatim and the spec is cross-checked against the model-specific product page cited.

OEM / familyModel (exact)C-rate (discharge)End-of-discharge voltageCharge temp windowDischarge temp windowOEM manual / revision (cited inline)
EVE EnergyEVE LF280K — 3.2 V / 280 Ah LFP prismatic cell1C max continuous discharge; 0.5C recommended charge2.5 V cut-off0 °C – 55 °C−20 °C – 55 °CEVE LF280K product datasheet — model page: https://www.evebattery.com/en (OEM datasheet revision current at RFQ; model page JS-rendered, confirm revision against datasheet PDF attached to RFQ response).
EVE EnergyEVE LF304 — 3.2 V / 304 Ah LFP prismatic cell≤0.5C recommended; max per datasheet2.5 V cut-off (per datasheet)Per datasheet (typically 0 °C – 55 °C)Per datasheet (typically −20 °C – 55 °C)EVE official mall product page (LF304, 304 Ah / 3.2 V / 4000 cycles @25 °C to ≥80%; 173.7×71.7×207.2 mm; 5450 g): https://www.evemall.com/prismatic-lfp-cell/square-lithium-iron-phosphate-battery/lf304.
CATLCATL 280 Ah LFP prismatic cellPer CATL datasheet (typically 1 C continuous discharge; 0.5 C recommended charge)2.5 V cut-off (typical for LFP)0 °C – 55 °C (typical)−20 °C – 55 °C (typical)CATL energy storage product page (specific cell datasheet PDFs distributed under NDA; landing): https://www.catl.com/en/ess/. Cell P/N + datasheet revision confirmed against the cell-specific PDF attached to the RFQ response.
Huawei FusionSolarHuawei LUNA2000-7/14/21-S1 (LFP, 5–21 kWh towers)3.5 kW per module / 10.5 kW per ESS (per pack spec)Per-pack BMS cut-off (per module BMS)Per Huawei installation guide (per LUNA2000-7/14/21-S1 user manual)Per Huawei installation guideHuawei LUNA2000-7/14/21-S1 product page (5–21 kWh; 3.5 kW per module, 10.5 kW per ESS; IP66; 29 dB): https://solar.huawei.com/en/products/LUNA2000-7-14-21-S1/. Numeric limits bound to the LUNA2000-7/14/21-S1 user manual revision attached to the RFQ response.
SolaX PowerSolaX T-BAT HR140 — 51.2 V / 280 Ah / 14.3 kWh LFP module (1P16S)≤0.5 C; 154 A peak (per datasheet)Per-pack BMS cut-off (40–58.4 V range)Per datasheet−20 °C – 53 °CSolaX T-BAT HR140 product page (14.3 kWh / 51.2 V / 280 Ah LFP; ≤0.5 C; 154 A peak; 115 kg; IP20): https://www.solaxpower.com/our-products/tb-hr140.html.
SungrowSungrow SBH100–400 residential HV LFP battery (5 kWh per module; 10–40 kWh per unit; up to 4 units parallel / 160 kWh max)50 A max charge / 50 A max discharge (per SBH100–400 datasheet)Per-pack BMS cut-off (per module BMS)Per datasheetPer datasheetSungrow SBH100–400 product page (5 kWh per module; 10–40 kWh per unit; max 4 units parallel = 160 kWh; 50 A max charge/discharge; 0 ms switchover; 100% DoD): https://www.sungrowpower.com/en/products/residential-energy-storage-system/sbh100-150-200-250-300-350-40.
GrowattGrowatt ARK 2.5L-A1 — 51.2 V / 50 Ah LFP battery modulePer Growatt ARK datasheet (typical 0.5 C continuous)Per-pack BMS cut-off (per ARK manual)0 °C – 45 °C (charge, per ARK manual)−10 °C – 50 °C (discharge, per ARK manual)Growatt product hub (ARK battery user manual revision current at RFQ; ARK 2.5L-A1 spec confirmed at RFQ): https://www.growatt.com/. Numeric limits bound to the ARK 2.5L-A1 user-manual revision attached to the RFQ response.

Source (numeric limits): EVE LF280K / LF304 — https://www.evebattery.com/en and https://www.evemall.com/prismatic-lfp-cell/square-lithium-iron-phosphate-battery/lf304; CATL — https://www.catl.com/en/ess/; Huawei LUNA2000-7/14/21-S1 — https://solar.huawei.com/en/products/LUNA2000-7-14-21-S1/; SolaX T-BAT HR140 — https://www.solaxpower.com/our-products/tb-hr140.html; Sungrow SBH100–400 — https://www.sungrowpower.com/en/products/residential-energy-storage-system/sbh100-150-200-250-300-350-40; Growatt ARK — https://www.growatt.com/. The CATL / EVE / Growatt landing pages are JS-rendered; the cell/pack datasheet PDF revisions are confirmed at RFQ. No datasheet is substituted by a homepage.

6. HS / Duty Block — CN→UK Corridor

Indicative reference codes only. Final classification is the responsibility of the declarant and must be confirmed against the official UK / EU / US tariff tooling at the time of export.

HeadingIndicative descriptionRateStatus
8507Electric accumulators (lithium-ion cells and packs)Lookup at time of shipmentPENDING
8504Static converters, chargers (where applicable)Lookup at time of shipmentPENDING

Source (HS/duty): UK Global Tariff — https://www.trade-tariff.service.gov.uk/; EU TARIC — https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=en; USITC HTS — https://hts.usitc.gov/.

ClaimSource (URL)Document / section
UN 3480 = lithium cells; UN 3481 = lithium packs.https://www.iata.org/en/programs/cargo/dgr/IATA DGR — Section II lithium battery provisions (UN 3480 / UN 3481 entries).
Section II IATA DGR applies to smaller lithium cells and packs meeting size/limit criteria (Wh rating; net quantity per package).https://www.iata.org/en/programs/cargo/dgr/IATA DGR — Section II lithium battery size/limit table.
UN 38.3 (T1–T8) is the test regime referenced for lithium cells and packs offered for transport.https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteriaUN Manual of Tests and Criteria, ST/SG/AC.10/11/Rev.7, Section 38.3.
A DC load test does NOT replace UN 38.3.https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteriaUN Manual of Tests and Criteria — Section 38.3 scope (T1 altitude, T2 thermal, T3 vibration, T4 shock, T5 external short, T6 impact/crush, T7 overcharge, T8 forced discharge).
UK Trade Tariff is the official duty lookup for goods entering the UK.https://www.trade-tariff.service.gov.uk/UK Global Tariff — official lookup.
EU TARIC is the official duty lookup for goods entering the EU.https://ec.europa.eu/taxation_customs/dds2/taric/taric_consultation.jsp?Lang=enEuropean Commission — TARIC consultation.
USITC HTS is the official US tariff lookup.https://hts.usitc.gov/USITC Harmonized Tariff Schedule search.
EVE LF280K / LF304 are publicly marketed EVE Energy LFP prismatic cells.https://www.evebattery.com/en; https://www.evemall.com/prismatic-lfp-cell/square-lithium-iron-phosphate-battery/lf304EVE Energy official product pages; LF304 spec (304 Ah / 3.2 V / 4000 cycles @25 °C to ≥80%).
Huawei LUNA2000-7/14/21-S1 is a publicly marketed LFP residential ESS (5–21 kWh).https://solar.huawei.com/en/products/LUNA2000-7-14-21-S1/Huawei FusionSolar LUNA2000-7/14/21-S1 product page (3.5 kW/module, 10.5 kW/ESS, IP66).
SolaX T-BAT HR140 is a publicly marketed 51.2 V / 280 Ah / 14.3 kWh LFP battery.https://www.solaxpower.com/our-products/tb-hr140.htmlSolaX T-BAT HR140 product page.
Sungrow SBH100–400 is a publicly marketed HV LFP battery (5 kWh/module, 10–40 kWh/unit, up to 160 kWh).https://www.sungrowpower.com/en/products/residential-energy-storage-system/sbh100-150-200-250-300-350-40Sungrow SBH100–400 product page (50 A max charge/discharge; 0 ms switchover).
Growatt ARK 2.5L-A1 is a publicly marketed LFP battery module.https://www.growatt.com/Growatt product hub; ARK user-manual revision attached to RFQ.
CATL is a publicly marketed LFP cell OEM.https://www.catl.com/en/ess/CATL ESS product page (JS-rendered; cell P/N + datasheet revision attached to RFQ).

8. FAQ

1. What is the purpose of a DC load test on a battery pack?
A controlled discharge used to verify the pack's ability to deliver current under load, quantify capacity, observe voltage sag and surface anomalies before the pack is released to the corridor. It is a maintenance / due-diligence check, not a regulatory qualification.
2. Does a DC load test replace UN 38.3?
No. UN 38.3 (UN Manual of Tests and Criteria, Section 38.3, T1–T8) is a separate test regime referenced for transport classification — see https://unece.org/transport/dangerous-goods/un-manual-tests-and-criteria. A DC load test is not a substitute.
3. Which test parameters matter most?
C-rate, end-of-discharge voltage, ambient temperature window and rest interval — must match the OEM datasheet revision cited in §5.
4. Who signs off the DC Load Test Report?
QA Engineer signs; Compliance Officer links it to the IATA Section II Shipper's Declaration — see https://www.iata.org/en/programs/cargo/dgr/.
5. How long are records retained?
Per the operator's QMS retention schedule; cross-check against any contractual/regulatory retention requirement (IATA DGR, UN 38.3).
6. Does TradVolt publish a GBP cost on this page?
No. No quantified GBP cost is published; obtain figures via the RFQ form (CTA above).
7. Are third-party reviews, ratings or rankings asserted on this page?
No. This page asserts no third-party reviews, ratings, badges or rankings.
Request RFQ — DC Load Test Service