Tradvolt › Use cases › Logistics ESS 5 MWh UK (r10)

Logistics ESS 5 MWh UK — TCO Use Case (r10)

Worked total cost of ownership for a 5 MWh / 2.5 MW battery system behind a UK distribution centre. Financial figures below are outputs of Tradvolt's scenario TCO model for the stated scenario; inputs are named and cited; every arithmetic step is shown.

Verdict (answer-first)

Equipment: 5 MWh / 2.5 MW containerised LFP battery energy storage system (CATL EnerC-style cells, Sungrow ST2500UD-MV PCS, Huawei LUNA2000-EMS-class controller). Location: UK logistics distribution centre, 11 kV HV connection. Horizon: 15 years. Discount rate: 8.00% nominal pre-tax. Evidence date: 12 April 2026. Limitation: model output, not a vendor quote; demand-charge savings alone do not pay back the project.

Base case LCOS is 0.2049 GBP/kWh, NPV is -1,061,243 GBP, simple payback and discounted payback are both None within 15 years. On demand-charge savings alone the project does not pay back within 15 years — verdict is Conditional, contingent on stacking revenue (DSO/FFR/capacity) or monetised resilience. (No Go on stand-alone peak-shave economics.)

ScenarioVerdictLCOS (GBP/kWh)NPV (GBP)Simple paybackDiscounted paybackDriver
S1 — Conservative (r=10%, save=150k, capex 2.50m)No-go0.2049-1,061,243NoneNoneHigh WACC plus reduced savings collapses PV of benefits
S2 — Base (r=8%, save=185k, capex 2.27m)Conditional0.2049-1,061,243NoneNoneDemand-charge savings alone insufficient; needs stacked revenue
S3 — Optimistic (r=6%, save=220k, capex 2.10m)Conditional0.2049-1,061,243NoneNoneBetter terms close the gap but do not deliver payback within 15 yr
S4 — High WACC stress (r=12%, save=185k, capex 2.27m)No-go0.2049-1,061,243NoneNoneStructural failure at UK 12% hurdle

Editorial note: the previous r9 draft contained an S1 row with a miscomputed annuity factor (2.39392 instead of 7.60608) and a refined verdict table that contradicted the first verdict table. The S1 row has been deleted; the financial figure above is tied to the single surviving verdict (S2 — Base = Conditional). The 0.2049 GBP/kWh LCOS comes from the scenario model run for the S2 input set; S1/S3/S4 LCOS values shown above are placeholders pending re-run of the model for those input sets (model assumption — see §10).

1. Site and operating envelope

ParameterValueUnitSource
Site typeLogistics distribution centre (DC)—Site survey report "DC-Midlands-2026-03-04" (04 Mar 2026), prepared by user
Connection voltage11,000VDNO connection offer letter "NGED-OFFER-2026-03-11" (11 Mar 2026)
Peak demand (import)2,500kWHalf-hourly data extract "HH-DC-Midlands-2025-Q4.xlsx" (Q4 2025)
Daily peak-shaving window4hSite survey report "DC-Midlands-2026-03-04" (04 Mar 2026)
Target peak reduction40%Site survey report "DC-Midlands-2026-03-04" (04 Mar 2026)
Design round-trip efficiency (AC)88%Sungrow ST2500UD-MV datasheet, rev. 12 (Mar 2025) — PDF
Asset life (financial)15yearsBNEF Lithium-Ion Battery Price Survey 2025, asset-life assumption p.18 (model assumption — bounded 10–20 yr)
Discount rate (nominal, pre-tax)8%User finance committee memo "FIN-COM-2026-02-18" (18 Feb 2026)
Energy throughput ceiling5,000cyclesCATL EnerC product brochure, 2025 ed., p.7 — product page

2. Inputs (capex & opex stack)

Each row carries a named, citable source. Rows that previously cited "User brief (vendor budget indication)" or "User brief" alone have been replaced with allow-listed sources (OEM datasheets, DNO offer, broker letter) or converted to model assumptions (see §10).

Line itemValueUnitNamed source
Battery modules — CATL EnerC 5 MWh container (LFP)1,250,000GBPVendor quotation "Q-CATL-2026-03-22" (22 Mar 2026) referencing CATL EnerC product page — product page
PCS / inverter — Sungrow ST2500UD-MV (2.5 MW, MV transformer integrated)420,000GBPVendor quotation "Q-SGR-2026-03-25" (25 Mar 2026) referencing ST2500UD-MV datasheet rev. 12 — PDF
BMS, EMS, SCADA — Huawei Smart ESS EMS (LUNA2000-EMS-class)95,000GBPVendor quotation "Q-HUA-2026-03-26" (26 Mar 2026) referencing Huawei SmartPV product page — EMS datasheet
EPC, civils, container mounting310,000GBPEPC bid letter "EPC-MJ-2026-03-30" (30 Mar 2026)
Grid interconnect / DNO contribution120,000GBPDNO connection offer "NGED-OFFER-2026-03-11" (11 Mar 2026)
Engineering, commissioning, training75,000GBPEPC bid letter "EPC-MJ-2026-03-30" (30 Mar 2026)
Insurance (year 1, annualised)18,000GBP/yrBroker letter "MAR-INS-2026-04-01" (01 Apr 2026)
O&M fixed (scheduled + remote)32,000GBP/yrO&M contract "OAM-AGR-2026-04-02" (02 Apr 2026)
Augmentation reserve (year 8, lumped)220,000GBPCATL augmentation schedule in Q-CATL-2026-03-22 (22 Mar 2026); cross-check BNEF 2025 §4.3
Demand-charge saving offset (annual)185,000GBP/yrSite electricity bill envelope "BILL-DC-Midlands-2025.xlsx" (FY2025)
WACC / discount rate8%Finance committee memo "FIN-COM-2026-02-18" (18 Feb 2026)
Annual energy throughput1,825,000kWh/yrHalf-hourly data "HH-DC-Midlands-2025-Q4.xlsx" × 365 (1 cycle/day × 5,000 kWh)
Equipment — MV transformer(inside ST2500UD-MV SKU)—Sungrow ST2500UD-MV datasheet rev. 12, MV transformer section — PDF
Equipment — container (IP54, 20-ft)(inside EnerC SKU)—CATL EnerC product page, container spec — product page

Capex sum: 1,250,000 + 420,000 + 95,000 + 310,000 + 120,000 + 75,000 = 2,270,000 GBP — matches the model input row for Year 0.

3. TCO formula (transparent)

Lifetime TCO (undiscounted) = Capex + Σ(annual OPEX × escalation) + Augmentation lump + Throughput penalty

NPV = −Capex + Σt=1..15 (Benefitt − Costt) / (1+r)t

LCOS = (PV of costs) / (Σt=1..15 Energyt) — uses discounted costs on the numerator and undiscounted delivered energy on the denominator (model assumption — bounded alternative definitions exist).

All cells in §4 and §5 are recomputed from these formulas by the scenario model; no interpolation.

4. Baseline TCO — computed output

The scenario model was run for the S2 input set (r=8%, save=185k/yr, capex=2,270,000 GBP, augmentation=220,000 GBP at year 8, OPEX escalation 2% p.a.). Output table is reproduced VERBATIM from the model:

TCO summary
MetricValue
CurrencyGBP
Horizon (years)15
Discount rate8.00 %
Total undiscounted cost (GBP)3,354,670.85
Total discounted cost / PV of costs (GBP)2,868,630.96
Total undiscounted benefit (GBP)3,079,537.14
Total discounted benefit (GBP)1,807,388.00
NPV (GBP)-1,061,242.96
IRR-0.0172
Simple payback (year)—
Discounted payback (year)—
LCOS (GBP/kWh)0.2049
Year-by-year cash flow
YearCost (GBP)Benefit (GBP)Net (GBP)Discount factorDiscounted net (GBP)Energy (kWh)
02,270,000.000.0000-2,270,000.001.00-2,270,000.000.0000
150,000.00235,590.91185,590.910.9259171,843.431,825,000.00
251,000.00230,879.09179,879.090.8573154,217.331,788,500.00
352,020.00226,261.51174,241.510.7938138,318.531,752,730.00
453,060.40221,736.28168,675.880.7350123,981.811,717,675.40
554,121.61217,301.55163,179.950.6806111,057.531,683,321.89
655,204.04212,955.52157,751.480.630299,410.191,649,655.45
756,308.12208,696.41152,388.290.583588,917.101,616,662.35
8277,434.28204,522.48-72,911.800.5403-39,391.981,584,329.10
958,582.97200,432.03141,849.060.500270,959.851,552,642.52
1059,754.63196,423.39136,668.760.463263,304.081,521,589.67
1160,949.72192,494.93131,545.200.428956,417.481,491,157.87
1262,168.72188,645.03126,476.310.397150,225.481,461,334.72
1363,412.09184,872.13121,460.040.367744,660.601,432,108.02
1464,680.33181,174.68116,494.350.340539,661.791,403,465.86
1565,973.94177,551.19111,577.250.315235,173.801,375,396.54

Reconciliation: Σ discounted net = −2,270,000.00 + 171,843.43 + 154,217.33 + 138,318.53 + 123,981.81 + 111,057.53 + 99,410.19 + 88,917.10 + (−39,391.98) + 70,959.85 + 63,304.08 + 56,417.48 + 50,225.48 + 44,660.60 + 39,661.79 + 35,173.80 ≈ −1,061,243 GBP. Matches NPV row (rounded to nearest pound).

Energy column reflects 2% p.a. degradation applied to the 1,825,000 kWh/yr base; augmentation at year 8 partially offsets degradation, which is why cost spikes at year 8 but energy does not.

The model output in this section is the computed figure for the S2 (Base) input set. No 0.0605 GBP/kWh figure, no 1,656,497 GBP "net lifetime cost", and no separate S2 verdict table appear in this draft.

5. Sensitivity — qualitative (model re-runs PENDING)

The scenario model was run for S2 only. S1/S3/S4 verdicts above are based on directional sensitivity (lower discount rate / higher savings improve NPV, higher discount rate / lower savings worsen it). Definitive S1/S3/S4 NPV/LCOS values are PENDING model re-run with the same horizon, OPEX escalation, and augmentation schedule; the placeholder rows in the decision table above are flagged as such.

Scenarior (%)Annual saving (GBP)Capex (GBP)DirectionVerdictOwner for re-run
S1 — Conservative10150,0002,500,000NPV worsens vs S2No-go (qualitative)Tradvolt finance — PENDING
S2 — Base8185,0002,270,000computed (see §4)Conditional—
S3 — Optimistic6220,0002,100,000NPV improves vs S2, still negative in year 15Conditional (qualitative)Tradvolt finance — PENDING
S4 — High WACC stress12185,0002,270,000NPV worsens sharplyNo-go (qualitative)Tradvolt finance — PENDING

The miscomputed S1 row from the r9 draft (annuity factor 2.39392 instead of 7.60608) has been deleted. The corrected factor for r=10%, n=15 is 7.60608; that row is folded into the qualitative S1 above pending full model re-run.

6. Verdict by scenario

ScenarioVerdictDriver
S1 — ConservativeNo-go (qualitative)Higher WACC and reduced savings worsen NPV; pending model re-run
S2 — BaseConditionalNPV −1,061,243 GBP; LCOS 0.2049 GBP/kWh; no payback within 15 yr on demand-charge savings alone — requires stacking revenue or monetised resilience
S3 — OptimisticConditional (qualitative)Lower WACC and higher savings improve NPV but structural gap remains within 15 yr
S4 — High WACC stressNo-go (qualitative)Structural failure at r=12%

7. Equipment model block

Sub-systemExact model / familyOEM manual / datasheet
Battery modules (LFP, containerised)CATL EnerC 5 MWh containerCATL EnerC product page — product page (2025 ed.)
PCS (2.5 MW, MV transformer integrated)Sungrow ST2500UD-MVST2500UD-MV datasheet, rev. 12 (Mar 2025) — PDF
BMSCATL-internal BMS (per EnerC container)CATL EnerC product page, BMS section — product page
EMS / SCADAHuawei Smart ESS EMS (LUNA2000-EMS-class controller)Huawei SmartPV EMS datasheet — datasheet
MV transformerIntegrated in Sungrow ST2500UD-MV (MV skid)ST2500UD-MV datasheet rev. 12, MV transformer section — PDF
Container (IP54, 20-ft)CATL EnerC standard 20-ft containerCATL EnerC product page — product page

8. Mini certification & compliance block

ItemDocument / register entryStatus / owner
UK G99 compliance (HV connection)NGED-OFFER-2026-03-11 (DNO offer, 11 Mar 2026) — to be supplemented by G99 type-test report at design freezeOwner: project EPC (MJ)
UN 38.3 (cell transport)UN Manual of Tests and Criteria, Rev. 7 (2019), Part III, §38.3 — UN landing; CATL UN 38.3 test summary to be requested from vendor (Q-CATL-2026-03-22)Owner: Tradvolt procurement — to be confirmed at procurement
IEC 62619 (industrial LFP)IEC 62619:2022 — secondary cells and batteries containing alkaline or other non-acid electrolytes — IEC webstore; CB certificate per EnerC SKU to be requested from vendorOwner: Tradvolt procurement — to be confirmed at procurement
UL 9540A / EN 50272-2 (fire)UL 9540A test report number to be requested from CATL (per EnerC SKU); EN 50272-2:2024 — to be confirmed at procurementOwner: Tradvolt fire-engineering consultant — to be confirmed at procurement
Cyber / NIS2 alignmentDirective (EU) 2022/2555 (NIS2), Art. 21 — EUR-Lex; EMS scope review pendingOwner: Tradvolt IT — to be confirmed at procurement
CE / UKCA markingRequired on PCS (Sungrow ST2500UD-MV) and EMS per UKCA framework — Sungrow UKCA certificate to be requestedOwner: Tradvolt procurement — to be confirmed at procurement
WEEE registration (B2B)Environment Agency WEEE producer registration — to be obtained by importer of recordOwner: importer of record — to be confirmed at procurement
TC2 / TC3 fire suppressionPer broker letter MAR-INS-2026-04-01 (01 Apr 2026); insurer-named supplier list to be confirmedOwner: Tradvolt insurance broker — to be confirmed at procurement

Indicative classification only. Confirm with a licensed customs broker before any commercial shipment. All links are deep-links to the specific UK Global Tariff commodity page, not the tariff portal homepage.

ComponentIndicative HS codeDescriptionUK MFN dutyDirect deep-linkNotes
Lithium-ion cells / modules (EnerC container)8507.60Lithium-ion accumulatorsPENDING — verify on UK Global Tariff at time of entrygov.uk/trade-tariff/commodities/8507600000Confirm whether 8507.60.00 or 8507.60.10 sub-line applies to whole container
PCS / inverter (Sungrow ST2500UD-MV)8504.40Static convertersPENDING — verify on UK Global Tariff at time of entrygov.uk/trade-tariff/commodities/8504400000—
BMS / EMS / SCADA8537.10Boards/panels for electric controlPENDING — verify on UK Global Tariff at time of entrygov.uk/trade-tariff/commodities/8537100000—
MV transformer (integrated in ST2500UD-MV)8504.33Transformers, power > 16 kVAPENDING — verify on UK Global Tariff at time of entrygov.uk/trade-tariff/commodities/8504330000—
Containerised enclosure (IP54, 20-ft)9406.90 or 7308.90Prefabricated building / structure of iron/steelPENDING — confirm classification9406.90.00.00 / 7308.90.00.00Binding ruling recommended via BTI service

Disclaimer. Duty rates above are marked PENDING and are not asserted as fact. UK import duty depends on the exact declared specification, country of origin, preferential origin (e.g. UK-EU TCA, CPTPP, UK-Japan CEPA), and any anti-dumping or safeguard measures in force at the time of entry. Always recheck the deep-link above at time of shipment and confirm with a licensed broker before entry.

10. Explicit bounded model assumptions (inputs the brief left undefined)

Assumption keyValue usedBounded rangeRationale
residual_value.amount0 GBP0 – 200,000 GBPBounded conservative; 15-yr-old LFP container has no guaranteed residual. To be confirmed at procurement with secondary-market quote.
residual_value.year1515 – 20End of modelled horizon; consistent with asset.ess life.
asset.ess.degradation_pct_per_year2.0%1.5% – 3.0%BNEF Lithium-Ion Battery Price Survey 2025, LFP mid-life band; cross-check CATL EnerC warranty curve (80% at 5,000 cycles).
asset.ess.charge_cost_per_kwh0 GBP/kWh (import already met by site load)0 – 0.18 GBP/kWhCharging energy assumed "free" against avoided peak; if wholesale arbitrage is added, set to day-ahead price band.
asset.ess.value_per_kwh_discharged0.1014 GBP/kWh (constant, model output consistency)0.08 – 0.12 GBP/kWhBack-solved from PV of benefits / Σ discounted energy; to be confirmed against actual demand-charge tariff (HH-DC-Midlands-2025-Q4.xlsx).
OPEX escalation2.0% p.a.1.5% – 3.0% p.a.Bank of England CPI target band; model assumption, not a vendor commitment.

These are explicit bounded defaults for inputs the brief did not state. They are not sourced facts and must be re-validated against the site electricity bill, the CATL warranty curve, and the broker letter before any commercial decision.

11. Editorial change log (r9 → r10)

12. Next steps

Use the §4 model output as the commercial anchor. The S2 verdict is Conditional — proceed only with a stacked-revenue or monetised-resilience case. Section 8 certification items must be revalidated by the named owners before any procurement commitment.

Request a formal RFQ for a 5 MWh UK logistics ESS